PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING WARNING FILMS ON CERTAIN C32 GENERATOR SETS
Usage:
TEBE3827-00
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05Nov2015 |
A-433
D-522
O-520
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Safety | PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING WARNING FILMS ON CERTAIN C32 GENERATOR SETS |
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7405 7557 | PI11048 |
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NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
NOTE: | This Program must be administered as soon as possible.
When reporting the repair, use "PI11048" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim
Description Code and "T" as the SIMS Description Code.
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PROBLEM
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Certain warning films need to be installed on certain C32 Generator Sets. |
AFFECTED PRODUCT
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Model | Identification Number |
C32 | NRC00100-00201 |
PARTS NEEDED
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Qty |
Part Number | Description |
1 | 2227944 | FILM-WARN UNIV |
2 | 2283581 | FILM-WARN UNIV |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
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Refer to the attached Rework Procedure. |
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OWNER NOTIFICATION
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Owners in the following countries will receive the attached Owner Notification: US Canada Australia New Zealand |
SERVICE CLAIM ALLOWANCES
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NOTE: This is a 0.5-hour job | |||||
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PARTS DISPOSITION
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Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
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EXAMPLE COPY OF OWNER NOTIFICATION XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING WARNING FILMS MODELS INVOLVED - CERTAIN C32 GENERATOR SETS Dear Cat Product Owner: The hazard warning decals need to be installed on the products listed below. The existing generator sets may have shipped without the hazard warning decals installed. Operating the generator set without adhering to the recommended procedures in the literature represented by the hazard warning decal may, in conjunction with other factors or circumstances, result in a risk of personal injury or death. You will not be charged for the service performed. Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated. You may now search for open Safety Service Letters by entering your product serial number(s). Visit the SAFETY.CAT.COM website and click on the Product Safety page for more information. Please refer the dealer to their Service Letter dated 05Nov2015 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed for your safety and satisfaction. Caterpillar Inc. Identification #(s) Attached to 05Nov2015 Service Letter |
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Important Safety Information Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly. Safety precautions and warnings are provided in this instruction, on the product, and in this product's Operation and Maintenance Manual (OMM). If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication, the warnings that are on the product, and the warnings that are in the OMM are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar is used, the user must ensure that it is safe for the user and for other people to use. The user should ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used. WARNING: The generator set must be isolated electrically before and while the rework is performed. Follow the proper lockout tag out procedures to protect against the unexpected energizing or startup of the generator. Failure to follow these warnings could result in injury to personnel during service. Attach a "Do Not Operate" warning tag to the machine start switch or the controls before you perform any service to the machine. Note: Use a suitable cleaning solvent to remove contaminants prior to applying the film. 1)Install Qty one 228-3581 Film-Warning (A) to the lower left corner of the rocker box cover for cylinders nine and eleven. Reference image 1.1.1. |
Image1.1.1 |
2)Install Qty one 228-3581 Film-Warning (A) to the lower left corner of the rocker box cover for cylinders ten and twelve. Reference image 1.2.1. |
Image1.2.1 |
3)Install Qty one 222-7944 Film-Warning (A) to the right of the control box service door. Reference image 1.3.1. |
Image1.3.1 |
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