2011/11/23 Caterpillar


New High Temperature Paint is Available for the Truck Body on Certain Off-Highway Trucks {0652, 7250, 7559}

Usage:

770 BZZ
Off-Highway Truck/Tractor:
770 (S/N: BZZ1-UP)
772 (S/N: RLB1-UP)
773F (S/N: EED1-UP; EXD1-UP)
777F (S/N: WTK1-UP; JRP1-UP; JXP1-UP)
Quarry Truck:
775F (S/N: EYG1-UP; DLS1-UP)

The new paint system consists of a urethane topcoat and epoxy primer that reduces the blistering and discoloration on truck bodies that are equipped with a body heat option. The new paint system is better suited to withstand exposure to exhaust temperatures. The new paint system can be used on any of the above listed machines.

The new urethane topcoat is Valspar KPY0389 Caterpillar Yellow High Heat Urethane Topcoat. The new epoxy primer is Valspar EEA0153 Gray Epoxy Primer. Both paints require a catalyst as listed in Table 1. Caterpillar does not currently stock the epoxy primer and urethane topcoat in the parts and service distribution system. Contact a Valspar distributor for information and availability.

Use the following procedure to apply the epoxy primer, and the urethane topcoat.

Table 1
Needed Parts    
Item     Qty     Part Number     Description    
1     1     EEA0153     Valspar Gray Epoxy Primer (1) (2)    
2     1     KPY0389     Valspar Caterpillar Yellow High Heat Urethane Topcoat (1) (3)    
( 1 ) Contact the nearest Valspar distributor for paint supplies
( 2 ) Includes CEC0120 Epoxy Catalyst
( 3 ) Includes 53-X145A Urethane Catalyst

  1. Sand the affected area. Wipe the area with a clean tack cloth.

  1. Mix the epoxy primer (1) at a ratio of ten parts of primer to one part CEC0120 Epoxy Catalyst. After mixing, the primer is ready for application with no additional solvent reduction required.

  1. Apply a thin to medium coat to the desired area. Avoid runs and sags. Allow the primer to dry for 20 to 40 minutes before the application of the urethane topcoat.

  1. Mix the urethane topcoat (2) at a ratio of three parts of topcoat to one part 53-X145A Urethane Catalyst. After mixing, the topcoat is ready for application with no additional solvent reduction required.

    Note: Do not apply the urethane topcoat with the application equipment that was used to apply the epoxy primer without flushing the equipment. The epoxy primer and the urethane topcoat are not compatible and will gel if mixed together.

  1. Apply urethane topcoat (2) to the desired area according to the instruction from the manufacturer.

    Note: If you do not force dry (FD) the area per the instruction from the manufacturer, allow 24 to 48 hours to cure.

Caterpillar Information System:

Cat® Command for Dozing, Remote Control Operator Station Ground Level Service Center - Check
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Cat® Command for Dozing, Remote Control Operator Station Monitor - Clean
521B and 522B Track Feller Bunchers Lifting and Tying Down the Machine
® for Dozing, Semi-Autonomous Tractor System (SATS) Camera - Clean
980M and 982M Wheel Loaders Power Train, Steering, Braking, Hydraulic, and Machine Systems Solenoid Valve (Ripper)
R3000H Load Haul Dump Crankshaft Vibration Damper - Inspect
R3000H Load Haul Dump Cooling System Water Temperature Regulator - Replace
R3000H Load Haul Dump Cooling System Pressure Cap - Clean/Replace
R3000H Load Haul Dump Cooling System Coolant Sample (Level 2) - Obtain
R3000H Load Haul Dump Cooling System Coolant Sample (Level 1) - Obtain
R3000H Load Haul Dump Cooling System Coolant (ELC) - Change
793F CMD Off-Highway Truck/Tractor Braking System Automatic Retarder Test
521B and 522B Track Feller Bunchers Machine Systems Swing Motor Case Drain Oil - Measure
C27 and C32 Engines for Caterpillar Built Machines Valve Mechanism Cover - Remove and Install
793F CMD Off-Highway Truck/Tractor Braking System Brake System Monitoring
259D, 279D, 289D, 299D, 299D XHP, 299D2 and 299D2 XHP Compact Track Loaders, 257D, 277D, 287D, 297D, 297D XHP, 297D2 and 297D2 XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2 and 272D2 XHP Skid Steer Loaders Piston Pump (Hydrostatic)
Cat® Terrain Office Software Consumable Management
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793F CMD Off-Highway Truck/Tractor Braking System Electronic Control Module (ECM)
789D Off-Highway Truck Speed Sensor (Transmission)
C27 and C32 Engines for Caterpillar Built Machines Valve Actuator (Variable) - Remove and Install
C27 and C32 Engines for Caterpillar Built Machines Rocker Arm and Shaft - Remove and Install
299D and 299D XHP Compact Track Loaders and 272D and 272D XHP Skid Steer Loaders Machine Electronic Control System Electrical Input Components
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