Usage:
8L9435 Double Plate Clutch
3N7843 Double Plate Clutch
Torque for the bolt that holds the clutch lever on the shaft ... 75 lb.ft.(100 N·m)
A force of 131 to 156 lb. (585 to 695 N) must be used to engage the clutch. The force must be at 90° to the clutch lever and 13.6 in. (345 mm) from the center of the clutch shaft.
(1) Torque for hub nut:
Double plate clutch ... 30 lb.ft.(40 N·m) + 120° to 150°
(2) Torque for bolt that holds the lock in place ... 21 lb.ft.(26 N·m)
(3) End clearance for shaft ... .004 to .007 in.(0.10 to 0.18 mm)
(4) Thickness of clutch plate (new) ... .433 to .443 in.(11.00 to 11.25 mm)
(5) Torque for two bolts that hold the yoke to the shaft ... 38 lb.ft.(51 N·m)
(6) Torque for two bolts that hold the collar assembly together ... 30 lb.ft.(40 N·m)
2N7079 TRIPLE PLATE CLUTCH
| NOTICE |
|---|
Make sure the wear sleeves are installed even with the shoulders of the shaft, radius side out. If the edges of the sleeve and shoulder are not even they can damage the seals during assembly. |
A force (F), 90° to the clutch lever, of 226 to 297 lb. (1005 to 1320 N) at a distance of 27.3 in. (693 mm) from the center of the lever shaft must be used to engage the clutch.
Tighten the bolt that holds the clutch lever on the lever shaft to ... 68 lb.ft.(94 N·m)
(1) Torque for hub nut ... 30 lb.ft.(40 N·m) + 240° to 270°
(2) Torque for bolts that hold the retainer in place ... 30 lb.ft.(40 N·m)
(3) End clearance for shaft ... .004 to .007 in.(0.10 to 0.18 mm)
(4) Thickness of clutch plate (new) ... .620 to .630 in.(15.75 to 16.00 mm)
(5) Torque for two bolts that hold the collar assembly together ... 68 lb.ft.(94 N·m)
(6) Torque for two bolts that hold the yoke to the shaft ... 68 lb.ft.(94 N·m)
(7) Torque for carrier assembly bolts ... 140 lb.ft.(190 N·m)
7L7759 TRIPLE PLATE CLUTCH
| NOTICE |
|---|
Make sure the wear sleeves (A and B) are installed even with the shoulders of the shaft, radius side out. If the edges of the sleeve and shoulder are not even they can damage the seals during assembly. |
A force (F), 90° to the clutch lever, of 172 to 227 lb. (765 to 1010 N) at a distance of 40 in. (1016 mm) from the center of the lever shaft must be used to engage the clutch.
Torque the bolt that holds the clutch lever on the lever shaft to ... 68 lb.ft.(94 N·m)
(1) Torque for hub nut ... 30 lb.ft.(40 N·m) + 270° to 300°
(2) Torque for bolt that holds the lock in place ... 17 lb.ft.(23 N·m)
(3) End clearance for shaft ... .010 to .012 in.(0.25 to 0.30 mm)
(4) Thickness of clutch plate (new) ... .620 to .630 in.(15.75 to 16.00 mm)
(5) Torque for two bolts that hold the collar assembly together ... 68 lb.ft.(94 N·m)
(6) Torque for two bolts that hold the yoke to the shaft ... 17 lb.ft.(23 N·m)
(7) Torque for carrier assembly bolts ... 140 lb.ft.(190 N·m)