SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Caterpillar


Disconnect Mechanism

Usage:

Introduction

This chapter contains a description of the disconnect that is integrated into the gear drive and the proper engaging and disengaging procedure. Please observe the related "Notes on Safety".

Description of Disconnect Mechanism

The disconnect of the GFT 50 T3 9219 allows the machine to be towed. The gear drive and hydraulic motor are disconnected when the mechanism is activated.


The integral parking brake in the rear drive is nonfunctional when the gear drive is in the disengaged position.

Disengaging Procedure

Required drawing:

Spare part drawing 0/6167/1219/1


Prior to operating the disconnect the machine has to be on level ground and completely secured from any movement, i.e. via tow bar to pulling vehicle. The machine should not be moved unless it is secured to the towing vehicle to prevent runaway.


Ensure that the disconnect mechanism is only operated with the machine at a standstill.


The gear drive temperature should be checked prior to any work being done. This is important if the gear drive has been recently operated since it may be hot and cause injury.

* Ensure that the area surrounding the disconnect is cleaned prior to operation.


Observe that dirt or other contaminants do not enter the gear drive.

* Remove the 2 hex head bolts M8 x 30 (item 109).
* Remove the 2 hex head bolts M8 x 8 (item 110) and store.

Hex head bolts (item 110) will be required again after engaging process has been completed.


Install the 2 hex head bolts M8 x 30 (item 109) into the threaded holes in the shift sleeve (item 103) that previously contained the hex head bolts M8 x 8 (item 110). Tighten the bolts (item 109) until they are flush with shift sleeve (item 103).

The input shaft (item 102) and sun gear (item 87) are now disconnected and the machine is ready to be towed.


The max. gear drive towing speed of 50 rpm must not be exceeded.


During the towing max. gear drive temperature shall not exceed 90° C. (Check with temperature gauge.)


Before machine is separated from the towing vehicle, either the gear drive has to be reengaged (see paragraph 9.4) or suitable measures must be taken to secure the machine from movement.

Engaging Procedure

Required drawing:

Spare part drawing 0/6167/1219/1


Prior to operating the disconnect the machine has to be on level ground and completely secured from any movement, i.e. via tow bar to pulling vehicle. The machine should not be moved unless it is secured to the towing vehicle to prevent runaway.


Ensure that the disconnect mechanism is only operated with the machine at a standstill.


The gear drive temperature should be checked prior to any work being done. This is important if the gear drive has been recently operated since it may be hot and cause injury.

* Ensure that the area surrounding the disconnect is cleaned prior to operation.


Observe that dirt or other contaminants do not enter the gear drive.

* Remove the 2 hex head bolts M8 x 30 (item 109).
* Press in shift sleeve manually until it makes contact with the surface of the end cover (item 100).


The gear drive might require minor repositioning to allow for proper spline alignment on the input shaft (item 102) and sun gear (item 87) to engage.


Do not operate the hydraulic motor to obtain engagement.

* Install the 2 hex head bolts M8 x 30 (item 100) into the through holes and into the end cover threads (item 100). Tighten the bolts (item 109) until they are flush with the shift sleeve (item 103).
* Install the 2 hex head bolts M8 x 8 (item 110) into the threaded holes in the shift sleeve (item 103) that previously contained the hex head bolts M8 x 30 (item 109).


Engaged Condition.

Check the shift sleeve (item 103) to ensure it is flush against the end cover (item 100) and that all components are returned to their original position.

* The gear drive should now be reengaged and the machine can be disconnected from the towing vehicle.

Caterpillar Information System:

SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Dismantling
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Maintenance
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Commissioning
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Mounting
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Handling / Storage
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Product Description
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SUPPLEMENTARY SERVICE INFORMATION FOR 185-1894 LOHMANN & STO Drawings
SUPPLEMENTARY SERVICE INFORMATION FOR 185-1894 LOHMANN & STO Attachment Parts
SUPPLEMENTARY SERVICE INFORMATION FOR 185-1894 LOHMANN & STO Lube Oil Recommendations - CLP220
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Spare Parts Ordering
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Addresses
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Lube Oils
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Attachment Parts
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Installation Notes for a Axial Piston Units
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Drawings
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Parts Lists
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO REMOVING THE SHAFT NUT FROM THE DRIVE
SUPPLEMENTARY SERVICE INFORMATION FOR 149-3535 LOHMANN & STO Illustration
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