PRODUCT IMPROVEMENT PROGRAM FOR PREVENTING THE RUBBING OF HOSES ON FUEL LINES ON CERTAIN 416D BACKHOE LOADERS Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR PREVENTING THE RUBBING OF HOSES ON FUEL LINES ON CERTAIN 416D BACKHOE LOADERS

Usage:

SEBE9049

February 3, 2005
A-21


 
Priority

PRODUCT IMPROVEMENT PROGRAM FOR PREVENTING THE RUBBING OF HOSES ON FUEL LINES ON CERTAIN 416D BACKHOE LOADERS

1274
PI30772
NOTE: This Program must be administered as soon as possible. When reporting the repair, use "PI30772" as the Part number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description Code. Exception: If the repair is done after failure, use "PI30772" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

COMPLETION DATE

TERMINATION DATE

August 31, 2005 February 28, 2006

PROBLEM

The LINES GP - FUEL hoses may rub on certain 416D Backhoe Loaders that are equipped with turbo engines.

AFFECTED PRODUCT

Model Identification Number
416D
B2D152, 153, 155, 156, 160-163, 174, 175, 180, 182, 185, 188, 192, 193, 195-197, 203, 204, 261-264, 266-293, 295-323, 325, 326, 334-336, 386, 388, 390, 392-397, 404, 410, 411, 417, 421-423, 471-473, 475, 480, 481, 487, 489, 511, 512

PARTS NEEDED

Qty

Part Number Description
1 7C4354 CLIP
2 8T4121 WASHER
1 8T4224 WASHER
1 8M2773 CLIP
1 8T4133 NUT
1 2159515 CONNECTOR
1 9M8406 CLIP
1 8T4136 BOLT
530 mm 5P1420 HOSE
1 8T4189 BOLT

ACTION REQUIRED

See the attached Rework Procedure.

OWNER NOTIFICATION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts
Labor Hrs.
Parts
Labor Hrs.
Parts
Labor Hrs.
100%
1.0
0
0
0
0
NOTE: This is a 1.0- hour job.

NOTE: U.S. and Canadian Dealers Only - Eligible dealers may enter a Type 2 SIMS Report

PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.

Attach. (1-Owner Notification)
        (2-Rework Procedure)

COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR PREVENTING THE RUBBING OF HOSES ON FUEL LINES

MODELS INVOLVED - 416D BACKHOE LOADERS

Dear Caterpillar Product Owner:

New fuel lines need to be installed on the products listed below. On certain 416D Backhoe Loaders that are equipped with turbo engines, the fuel lines may rub. You will not be charged for the service performed.

Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated February 3, 2005 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.

Caterpillar Inc.
Identification #(s)

Attached to February 3, 2005 Service Letter

Rework Procedure

The LINES GP - FUEL needs to be modified. Cut and remove 139mm (304-139=165mm) from the (1) 5P1420 HOSE. Replace the (2) 5P1420 HOSE with a 530mm piece of 5P1420 HOSE. Cut and remove 112mm (804-112=692mm) from the (3) 5P1442 HOSE from the 5P1420 HOSE. Replace the 5P1420 HOSE with a 240mm piece of 5P1420 HOSE.

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REORIENTING THE CLAMP FOR THE LOWER RADIATOR COOLANT HOSE ON CERTAIN 12H AND 140H MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REORIENTING THE CLAMP FOR THE LOWER RADIATOR COOLANT HOSE ON CERTAIN 12H AND 140H MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING THE 212-1299, 234-9518, 213-6822, 213-6823, 213-6284 AND 197-3944 SWIVEL ACCESS PLATFORMS ON CERTAIN A AND B SERIES TELEHANDLERS FROM SERVICE PRODUCT IMPROVEMENT PROGRAM FOR REMOVING THE 212-1299, 234-9518, 213-6822, 213-6823, 213-6284 AND 197-3944 SWIVEL ACCESS PLATFORMS ON CERTAIN A AND B SERIES TELEHANDLERS FROM SERVICE
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TOP PISTON RING ON CERTAIN 3126 ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE TOP PISTON RING ON CERTAIN 3126 ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW VALVE COVER HEAT SHIELD ON CERTAIN 824G SERIES II WHEEL DOZERS, 825G SERIES II SOIL COMPACTORS, 826G SERIES II LANDFILL COMPACTORS AND 980G SERIES II WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR INSTALLING A NEW VALVE COVER HEAT SHIELD ON CERTAIN 824G SERIES II WHEEL DOZERS, 825G SERIES II SOIL COMPACTORS, 826G SERIES II LANDFILL COMPACTORS AND 980G SERIES II WHEEL LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BOOM CHAIN SHACKLES ON CERTAIN TH580B TELEHANDLERS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BOOM CHAIN SHACKLES ON CERTAIN TH580B TELEHANDLERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING 1053025, 1053030, AND 1017368 VALVES IN PARTS STOCK AND REMOVING THEM IF NECESSARY PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING 1053025, 1053030, AND 1017368 VALVES IN PARTS STOCK AND REMOVING THEM IF NECESSARY
PRODUCT SUPPORT PROGRAM FOR ADDING A CLIP, BOLT, AND SPACER TO THE TRANSMISSION FILL TUBE ON CERTAIN D-SERIES BACKHOE LOADERS AND D-SERIES INTEGRATED TOOLCARRIERS PRODUCT SUPPORT PROGRAM FOR ADDING A CLIP, BOLT, AND SPACER TO THE TRANSMISSION FILL TUBE ON CERTAIN D-SERIES BACKHOE LOADERS AND D-SERIES INTEGRATED TOOLCARRIERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE ROPS ON CERTAIN CP-663E, CS-663E, AND CS-683E VIBRATORY SOIL COMPACTORS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE ROPS ON CERTAIN CP-663E, CS-663E, AND CS-683E VIBRATORY SOIL COMPACTORS
PRODUCT IMPROVEMENT PROGRAM FOR REINSTALLING THE AIR INLET HOSE THAT MAY BECOME DETACHED ON CERTAIN 424D, 428D, 432D, AND 442D BACKHOE LOADERS PRODUCT IMPROVEMENT PROGRAM FOR REINSTALLING THE AIR INLET HOSE THAT MAY BECOME DETACHED ON CERTAIN 424D, 428D, 432D, AND 442D BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CRACKED EXHAUST TUBING ON CERTAIN 797 AND 797B OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING CRACKED EXHAUST TUBING ON CERTAIN 797 AND 797B OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TORQUE CONVERTER SLEEVE BEARINGS AND RELATED PARTS ON CERTAIN 725, AND 730 ARTICULATED TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE TORQUE CONVERTER SLEEVE BEARINGS AND RELATED PARTS ON CERTAIN 725, AND 730 ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FINAL DRIVE PLANET SHAFTS ON CERTAIN 836G LANDFILL COMPACTORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE FINAL DRIVE PLANET SHAFTS ON CERTAIN 836G LANDFILL COMPACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE THROTTLE CABLE THAT MAY BIND ON CERTAIN 416D, 420D, 420D IT, 430D, AND 430D IT BACKHOE LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE THROTTLE CABLE THAT MAY BIND ON CERTAIN 416D, 420D, 420D IT, 430D, AND 430D IT BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR REPAIRING THE SWING FRAME ASSEMBLY ON CERTAIN 416D, 420D, 424D, 428D, 432D, 438D, AND 442D BACKHOE LOADERS PRODUCT SUPPORT PROGRAM FOR REPAIRING THE SWING FRAME ASSEMBLY ON CERTAIN 416D, 420D, 424D, 428D, 432D, 438D, AND 442D BACKHOE LOADERS
PRODUCT SUPPORT PROGRAM FOR UPDATING THE SAW DRIVE SHAFT TO PREVENT VIBRATION OR BREAKAGE ON CERTAIN HF181, HF201, HF202, HF221 AND HF222 FELLING HEADS PRODUCT SUPPORT PROGRAM FOR UPDATING THE SAW DRIVE SHAFT TO PREVENT VIBRATION OR BREAKAGE ON CERTAIN HF181, HF201, HF202, HF221 AND HF222 FELLING HEADS
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REPLACING THE UNDERCARRIAGE FRAME ON CERTAIN 247, 247B, 257, AND 257B MULTI-TERRAIN LOADERS PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REPLACING THE UNDERCARRIAGE FRAME ON CERTAIN 247, 247B, 257, AND 257B MULTI-TERRAIN LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING CRACKED FINAL DRIVE HOUSINGS ON CERTAIN 120H MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REPLACING CRACKED FINAL DRIVE HOUSINGS ON CERTAIN 120H MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR INSTALLATION OF A CHECK VALVE KIT ON CERTAIN C9 MACHINE AND INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLATION OF A CHECK VALVE KIT ON CERTAIN C9 MACHINE AND INDUSTRIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FENDERS ON CERTAIN 773E AND 775E OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE FENDERS ON CERTAIN 773E AND 775E OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A RELAY IN THE THE HYDRAULIC LOCKOUT CONTROL CIRCUIT ON CERTAIN TK711 AND TK721 TRACK FELLER BUNCHERS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A RELAY IN THE THE HYDRAULIC LOCKOUT CONTROL CIRCUIT ON CERTAIN TK711 AND TK721 TRACK FELLER BUNCHERS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A NEW SENSOR, UPDATING SOFTWARE, AND UPDATING THE WATER LINES GROUP ON CERTAIN 789C OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A NEW SENSOR, UPDATING SOFTWARE, AND UPDATING THE WATER LINES GROUP ON CERTAIN 789C OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND/OR REPLACING THE REAR CAB SUPPORT ON CERTAIN 789C OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND/OR REPLACING THE REAR CAB SUPPORT ON CERTAIN 789C OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TANDEM DRIVE CHAINS ON CERTAIN 12H, 140H, 143H, 160H, AND 163H MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE TANDEM DRIVE CHAINS ON CERTAIN 12H, 140H, 143H, 160H, AND 163H MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CHASSIS ECM ON CERTAIN 725, 730, 735, 740, AND 740EJ ARTICULATED TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CHASSIS ECM ON CERTAIN 725, 730, 735, 740, AND 740EJ ARTICULATED TRUCKS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.