PSP FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219, 219D, 225B, 225D, 229, 229D EXCAVATORS; CP-643, CS-643, CP-653, CS- 653 COMPACTORS; 936, G936, 936E, 950B, 950E LOADERS; & ALBARET BUILT VM1203, VM1204 COMPACTORS - PS0484 - MAILED US AND CAN Caterpillar


PSP FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219, 219D, 225B, 225D, 229, 229D EXCAVATORS; CP-643, CS-643, CP-653, CS- 653 COMPACTORS; 936, G936, 936E, 950B, 950E LOADERS; & ALBARET BUILT VM1203, VM1204 COMPACTORS - PS0484 - MAILED US AND CAN

Usage:

@media screen { div.divFooter { display: none; } } @media print { div.divFooter { position: fixed; bottom: 0; right: 0; } }
Caterpillar: Confidential Yellow

PSP FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219, 219D, 225B, 225D, 229, 229D EXCAVATORS; CP-643, CS-643, CP-653, CS- 653 COMPACTORS; 936, G936, 936E, 950B, 950E LOADERS; & ALBARET BUILT VM1203, VM1204 COMPACTORS - PS0484 - MAILED US AND CANADA , COFA, CFEL, COSA - REVISED 01/92

NOTE:   The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.




January 31, 1991
(Revised January 1992)
U-16
A-11
AU-10
E-14
O-14
PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219,
219D, 225B, 225D, 229, AND 229D EXCAVATORS; CP643, CS643, CP653, AND CS653
COMPACTORS; 936, G936, 936E, 950B, AND 950E LOADERS; AND ALBARET BUILT VM1203
AND VM1204 COMPACTORS
1302   PS0484
NOTE: This Program can only be administered after a failure occurs.
The decision whether to apply the Program is made by the dealer.
When reporting the repair, use "PS0484" as the Part Number and
"7755" as the Group Number. Use "96" as the Warranty Claim
Description Code and use "Z" as the SIMS Description Code.
NOTE: This Revised Service Letter replaces the January 31, 1991
(Revised October 1991) Service Letter. Changes have been made to
all portions of this Service Letter to include additional
Affected Product and to extend the Termination Date.

Termination Date

June 30, 1992

Problem

The existing 4W9862 Oil Pan may crack around the drain plug boss on certain
215C, 215D, 219, 219D, 225B, 225D, 229, and 229D Excavators; CP643, CS643,
CP653, and CS653 Compactors; 936, G936, 936E, 950B, and 950E Loaders; and
Albaret built VM1203 and VM1204 Compactors. A new 4P3769 Oil Pan Assembly,
that is more resistant to cracking, can be installed. The 4P3769 Oil Pan
Assembly has a smaller boss that is brazed to the pan. The new oil pan
assembly has a smaller drain plug.

Affected Product

Model Identification Number
215C  4HG800-2922
215D  9TF151-1222
219  5CF250-1160
219D  5XG1-595
225B  3YD1000-2122
225D  6RG1-769
229  1AG1-726
229D  2LJ1-379
CP643 7GD14-Up
CS643 7FD47-Up
CP653 7JD8-Up
CS653 7HD24-Up
G936  3HD150-195
950B, 950E 63R6363-9125
950B, 950E 22Z3300-5263
936, 936E  33Z3200-4634
936, 936E  45Z3440-5596
VM1203  940B71503, 71505, 71508-71511
VM1204  941B71501, 71506, 71507, 71518-71520

Parts Needed

1 - 4P3769 Oil Pan Assembly
1 - 8S1963 Gasket

Action Required

Follow the procedures in the Service Manual to remove the existing oil pan
assembly and install the new one.

Service Claim Allowances

Product Caterpillar Dealer Suggested Customer Suggested
smu Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs.
(D/N) (Cost)  (C/L) (Sell)
***** 225B, 225D, 229, And 229D Excavators *****
***** 936, G936, 936E, 950B, And 950E Loaders *****
0-3000 100% 4 0 0 0 0
3001-5000 33.33% 1 0 1 50% 2
NOTE: This is a 4-hour job.
***** 215C, 215D, 219, and 219D Excavators *****
***** CP643, CS643, CP653, and CS653 Compactors *****
***** Albaret built VM1203 and VM1204 Compactors *****
0-3000 100% 8 0 0 0 0
3001-5000 33.33% 2 0 2 50% 4
NOTE: This is an 8-hour job.
NOTE: When filing a claim for an Albaret built VM1203 or VM1204
Compactor, Use 99Z00019 as the Product Identification Number.
Enter the complete Albaret Product Identification Number
"94..B........" in the "Related S/N Field".

Parts Disposition

Handle the parts in accordance with your Warranty Bulletin on warranty parts
handling.

Caterpillar Information System:

Product Support Program For Replacing Turbocharger Cartridge On Certain E200B And EL200B Excavators; CP563 AND CS563 Compactors; and AP1050 Pavers Product Support Program For Replacing Turbocharger Cartridge On Certain E200B And EL200B Excavators; CP563 AND CS563 Compactors; and AP1050 Pavers
PSP FOR REWORKING BOOM TOWER PLATE BOSS WELDS ON CERTAIN 245B EXCAVATORS - PS4565 - MAILED CFEL, COSA, LIMITED COFA PSP FOR REWORKING BOOM TOWER PLATE BOSS WELDS ON CERTAIN 245B EXCAVATORS - PS4565 - MAILED CFEL, COSA, LIMITED COFA
PRIORITY - THE HEAD BOLTS FOR THE HYDRAULIC CYLINDERS NEED TO BE TIGHTENED TO THE CORRECT TORQUE ON CERTAIN 215D, 219D, 225D, AN D 229D EXCAVATORS - PI3511 - MAILED US AND CANADA, CACO, CFEL, COSA, LIMITED COFA PRIORITY - THE HEAD BOLTS FOR THE HYDRAULIC CYLINDERS NEED TO BE TIGHTENED TO THE CORRECT TORQUE ON CERTAIN 215D, 219D, 225D, AN D 229D EXCAVATORS - PI3511 - MAILED US AND CANADA, CACO, CFEL, COSA, LIMITED COFA
Product Support Program For Installing A New Cover And O-Ring Seal On The Travel Drive Motor Of Certain E110B Excavators Product Support Program For Installing A New Cover And O-Ring Seal On The Travel Drive Motor Of Certain E110B Excavators
SERVICE LETTER SUPPLEMENT FOR JUNE 25, 1990 (REVISED 11/90) SL - PS0456 - PSP FOR REPLACING ERODED CYLINDER INJECTOR SLEEVES IN CERTAIN (SEE PAPER COPY FOR APPLICABLE MODELS) - MAILED US AND CANADA, CACO, LIMITED COFA SERVICE LETTER SUPPLEMENT FOR JUNE 25, 1990 (REVISED 11/90) SL - PS0456 - PSP FOR REPLACING ERODED CYLINDER INJECTOR SLEEVES IN CERTAIN (SEE PAPER COPY FOR APPLICABLE MODELS) - MAILED US AND CANADA, CACO, LIMITED COFA
SERVICE LETTER CANCELLATION FOR NOVEMBER 2, 1990 SL - PS4543 - PSP FOR REPAIRING DEFORMED TRACK ADJUSTER CYLINDER SUPPORT PLA TES ON CERTAIN E300B AND EL300B EXCAVATORS - MAILED US AND CANADA, CACO, CFEL, LIMITED COFA SERVICE LETTER CANCELLATION FOR NOVEMBER 2, 1990 SL - PS4543 - PSP FOR REPAIRING DEFORMED TRACK ADJUSTER CYLINDER SUPPORT PLA TES ON CERTAIN E300B AND EL300B EXCAVATORS - MAILED US AND CANADA, CACO, CFEL, LIMITED COFA
PRIORITY - A NEW ROTATING GROUP FOR THE MAIN AND SWING PUMPS NEEDS TO BE INSTALLED ON CERTAIN E300 AND EL300 EXCAVATORS - PI3 497 - THIS SL CANCELS AND REPLACES THE APRIL 1, 1990 SL - PS0444 - MAILED US AND CANADA, CACO, COFA, CFEL PRIORITY - A NEW ROTATING GROUP FOR THE MAIN AND SWING PUMPS NEEDS TO BE INSTALLED ON CERTAIN E300 AND EL300 EXCAVATORS - PI3 497 - THIS SL CANCELS AND REPLACES THE APRIL 1, 1990 SL - PS0444 - MAILED US AND CANADA, CACO, COFA, CFEL
PSP FOR REPAIRING DEFORMED TRACK ADJUSTER CYLINDER SUPPORT PLATES ON CERTAIN E300B AND EL300B EXCAVATORS - PS4543 - MAI LED US AND CANADA, CACO, CFEL, LIMITED COFA PSP FOR REPAIRING DEFORMED TRACK ADJUSTER CYLINDER SUPPORT PLATES ON CERTAIN E300B AND EL300B EXCAVATORS - PS4543 - MAI LED US AND CANADA, CACO, CFEL, LIMITED COFA
Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators Product Support Program For Cylinder Block Liner Seat Cracking On Certain D11N, D11R, 776B, 776C And 776D Tractors, 777B, 777C, 777D, 784B, 785, 785B, 789, 789B, 793, 793B And 793C Trucks, 992G And 994 Wheel Loaders, And 5130 AND 5230 Excavators
SERVICE LETTER SUPPLEMENT FOR JUNE 9, 1990 SL - PSP FOR INSTALLING NEW PUMP DRIVE COOLER ON CERTAIN 245, 245B EXC AVATORS - PS4483 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, LIMITED BRAZIL SERVICE LETTER SUPPLEMENT FOR JUNE 9, 1990 SL - PSP FOR INSTALLING NEW PUMP DRIVE COOLER ON CERTAIN 245, 245B EXC AVATORS - PS4483 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, LIMITED BRAZIL
Product Support Program For Replacing The Camshaft On Certain D6H And D7H Tractors; 12G, 14G And 140G Motor Graders; D25C, D25D, D30C, D30D, D35C, D250B, D300B, D350C, And D350D Articulated Dump Trucks; Challenger 65 Tractors; 235C Excavators; 528 Sk Product Support Program For Replacing The Camshaft On Certain D6H And D7H Tractors; 12G, 14G And 140G Motor Graders; D25C, D25D, D30C, D30D, D35C, D250B, D300B, D350C, And D350D Articulated Dump Trucks; Challenger 65 Tractors; 235C Excavators; 528 Sk
PSP FOR MULTIPLE TRACK PIN BREAKAGE ON 215B SA, 219, 225B, 225B LC, AND 225D EXCAVATORS - PS0454 - MAILED CACO PSP FOR MULTIPLE TRACK PIN BREAKAGE ON 215B SA, 219, 225B, 225B LC, AND 225D EXCAVATORS - PS0454 - MAILED CACO
Product Support Program For Repairing Cracked Welds And Reinforcing The Upper Frame On Certain 235C Excavators Product Support Program For Repairing Cracked Welds And Reinforcing The Upper Frame On Certain 235C Excavators
Muffler Bracket On Certain E240B And EL240B Excavators Needs To Be Modified To Prevent It From Contracting The Engine Fuel Supply Line Muffler Bracket On Certain E240B And EL240B Excavators Needs To Be Modified To Prevent It From Contracting The Engine Fuel Supply Line
PSP FOR REPAIRING THE FUEL TANK ON CERTAIN 235C EXCAVATORS - PS0506 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, LIMITED BRA ZIL PSP FOR REPAIRING THE FUEL TANK ON CERTAIN 235C EXCAVATORS - PS0506 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, LIMITED BRA ZIL
SERVICE LETTER SUPPLEMENT FOR JANUARY 31, 1991 SL - PSP FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219, 219D, 225B, 225 D, 229, AND 229D EXCAVATORS; AND 936, G936, 936E, 950B, AND 950E LOADERS - PS0484 - MAILED US AND CANADA, CACO, COFA, CFEL, SERVICE LETTER SUPPLEMENT FOR JANUARY 31, 1991 SL - PSP FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219, 219D, 225B, 225 D, 229, AND 229D EXCAVATORS; AND 936, G936, 936E, 950B, AND 950E LOADERS - PS0484 - MAILED US AND CANADA, CACO, COFA, CFEL,
The Boom Cylinders Need To Be Inspected For Cracks On Certain 231D, 235, 235B, And 235C Excavators The Boom Cylinders Need To Be Inspected For Cracks On Certain 231D, 235, 235B, And 235C Excavators
SERVICE LETTER SUPPLEMENT FOR FEBRUARY 16, 1991 SL - PSP FOR REPAIRING THE FUEL TANK ON CERTAIN 235C EXCAVATORS - PS0506 - MAI LED US AND CANADA, CAC0, COFA, CFEL, COSA, LIMITED BRAZIL SERVICE LETTER SUPPLEMENT FOR FEBRUARY 16, 1991 SL - PSP FOR REPAIRING THE FUEL TANK ON CERTAIN 235C EXCAVATORS - PS0506 - MAI LED US AND CANADA, CAC0, COFA, CFEL, COSA, LIMITED BRAZIL
SERVICE LETTER EXTENSION FOR FEBRUARY 25, 1990 SL - PS0434 - PSP FOR INSTALLING NEW PISTON RINGS AND CYLINDER LINERS TO RED UCE OIL CONSUMPTION ON CERTAIN CHALLENGER 65 TRACTORS; 235C E240, EL240, E300 AND EL300 EXCAVATORS; AND 963 AND 973 LOADER S - SERVICE LETTER EXTENSION FOR FEBRUARY 25, 1990 SL - PS0434 - PSP FOR INSTALLING NEW PISTON RINGS AND CYLINDER LINERS TO RED UCE OIL CONSUMPTION ON CERTAIN CHALLENGER 65 TRACTORS; 235C E240, EL240, E300 AND EL300 EXCAVATORS; AND 963 AND 973 LOADER S -
PSP FOR REPAIRING DEFORMED TRACK ADJUSTER CYLINDER SUPPORT PLATES ON CERTAIN E300, E300B, EL300, AND EL300B EXCAVATORS - PS4 577 - MAILED US AND CANADA, CACO, COFA, CFEL PSP FOR REPAIRING DEFORMED TRACK ADJUSTER CYLINDER SUPPORT PLATES ON CERTAIN E300, E300B, EL300, AND EL300B EXCAVATORS - PS4 577 - MAILED US AND CANADA, CACO, COFA, CFEL
SERVICE LETTER EXTENSION FOR FEBRUARY 9, 1990 SL - PSP FOR REPLACING THE BUCKET AND STICK CYLINDER TUBES ON CERTAIN E300 AND EL300 EXCAVATORS - PS4393 - MAILED US AND CANADA, CACO, COFA SERVICE LETTER EXTENSION FOR FEBRUARY 9, 1990 SL - PSP FOR REPLACING THE BUCKET AND STICK CYLINDER TUBES ON CERTAIN E300 AND EL300 EXCAVATORS - PS4393 - MAILED US AND CANADA, CACO, COFA
SERVICE LETTER EXTENSION FOR FEBRUARY 18, 1990 SL - PSP FOR INSTALLING A NEW AUTOMATIC LATCH ON THE WINDSHIELD OF CERTAIN E70 , E110, E120, E140, E180, EL180, E240, EL240, E300, EL300, AND E450 EXCAVATORS - PS4397 - MAILED US AND CANADA, CACO, COFA SERVICE LETTER EXTENSION FOR FEBRUARY 18, 1990 SL - PSP FOR INSTALLING A NEW AUTOMATIC LATCH ON THE WINDSHIELD OF CERTAIN E70 , E110, E120, E140, E180, EL180, E240, EL240, E300, EL300, AND E450 EXCAVATORS - PS4397 - MAILED US AND CANADA, CACO, COFA
PSP FOR REBUILDING THE PUMP DRIVE ON CERTAIN 235B AND 235C EXCAVATORS - PS4547 - MAILED US AND CANADA, CACO, COFA, CFEL, COS A, LIMITED BRAZIL PSP FOR REBUILDING THE PUMP DRIVE ON CERTAIN 235B AND 235C EXCAVATORS - PS4547 - MAILED US AND CANADA, CACO, COFA, CFEL, COS A, LIMITED BRAZIL
PSP FOR INSTALLING STIFFER RUBBER ENGINE MOUNTS ON CERTAIN E200B, EL200B, E240B, AND EL240B EXCAVATORS - PS4569 - MAILED US AND CANADA, CACO, COFA, CFEL PSP FOR INSTALLING STIFFER RUBBER ENGINE MOUNTS ON CERTAIN E200B, EL200B, E240B, AND EL240B EXCAVATORS - PS4569 - MAILED US AND CANADA, CACO, COFA, CFEL
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.