1982/02/10 Caterpillar


New Parts Used In Hydramechanical Shut Off; Prefill Oil Pump

Usage:


D379, D398 and D399 Industrial, Marine and Generator Set Engines

SUPPLEMENT: 06/16/82

ENGINE NEWS, FEBRUARY 10, 1982, PAGES 4 AND 5.

In the article "New Parts Used In Hydramechanical Shut Off; Prefill Oil Pump," under the heading "Adaptable As" add the sentence that follows: The new plunger assembly is adaptable to all these engines equipped with a HMSO control group.

Also change "Chart C" to look like the one shown below.

--------------- END SUPPLEMENT ---------------

Description of Change: New diverter valve groups and a new plunger assembly are used in the hydramechanical shut off (HMSO) group on the above engines.

The new diverter valve groups have a latch design which holds the fuel rack in the "shut off" position. To release the rack the low oil pressure override actuator must be pushed. Also, several diverter valve groups are now available for different applications.

Formerly, a check valve was used along with the diverter valve group to prevent the loss of oil pressure in the rack circuit when the rack moved to the "shut off" position. Also, with the former diverter valve group the fuel rack was automatically released when the engine RPM had decreased below the overspeed set point. During an oil pressure failure, it was possible for the engine to cycle from high to low RPM.

The new bypass valve plunger assembly is flat on the end to give a large area to seal against. The former plunger assembly had a tapered end a smaller area for a seal.

There have also been some failures of the drive splines in the HMSO group. Most of these failures have been caused by not enough lubrication. Changes have been made to permit pressure lubrication to the spline area. The top of the engine oil pump must be filled with two liters (quarts) of engine oil before start-up if the HMSO oil sump has been drained. The fitting in the illustration must be removed and the two liters (quarts) oil may be added.

Adaptable As: The new diverter valve groups and their applications are shown in Chart A. The new valve groups are in effect with the serial numbers shown in Chart B. The former diverter valve is still available for earlier engines.

The new 5N9063 Plunger Assembly is a direct replacement for the former 8M874 Plunger Assembly in this application.

The new plunger assembly is in effect with the serial numbers shown in Chart C.


Illustration 1. Location of fitting in oil pump.

Caterpillar Information System:

1982/02/10 New Piston Pin Retainer Used
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1982/02/10 The Service Publications Information Feedback System
1982/02/10 New Liner Seat Insert With O-Ring Seal Available
1982/02/10 New Tools Available For Installation Of Cylinder Liner Seats; Service Tools For Counterboring Tool Group
1982/01/20 Improved Head Gasket Has Larger Fire Ring To Decrease Fretting
1982/01/20 List Of Service Publications
1982/01/20 Improvements And Test Procedures For Hydramechanical Shutoffs
1982/01/20 New Torque Specification For Bushing
1982/01/20 Use FT1555 Generator Rotor Removal Tool To Remove And Install Rotor Assembly
1981/12/16 Plate Added To Hold Oil Lines In Adapter For Left Side Oil Filter
1981/12/16 Make Sure Coolant Conditioner Elements Are Changed At Correct Intervals
1982/02/10 Bent Lever For Fuel Shut-Off Solenoid Can Cause Low Engine Performance
1982/02/10 New Crankshaft Seal Group Has Assembled Rear Seal And Wear Sleeve
1982/02/10 Gasket Kits
1982/02/10 New Flywheel Assemblies Used
1982/02/24 "SIRS User Instructions" Available
1982/02/24 List Of Service Publications
1982/02/24 New Engine Testing And Adjusting Tools Give More Accuracy And Longer Service Life
1982/02/24 New Camshaft Has Improved Profile (Shape) Of Exhaust Cams
1982/02/24 New Fuel Nozzle Adapter Assembly Used
1982/02/24 Engine Storage; Engine Start-Up After Storage
1982/02/24 New Main Bearings And Connecting Rod Bearings Have Thicker Layer Of Surface Material
1982/02/24 New Poppet Valve Will Decrease Chatter
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