1980/10/01 Caterpillar


Some Test Procedures And Specifications Changed For 9L6884 Fuel Injection Nozzle Assemblies

Usage:


Direct Injection 3406, 3408 And 3412 Engines In All Applications

Description of Change: The internal clearances have been increased in the 9L6884 Fuel Injection Nozzle Assemblies used in direct injection 3406, 3408 and 3412 Engines.

Because of increased clearances, some test procedures and specifications for the 9L6884 Fuel Injection Nozzle Assemblies must be changed.

Make the changes which follow in, "Use Of 5P4150 Nozzle Testing Group And 8S2245 Nozzle Cleaning Kit," Special Instruction Form No. SEHS7292-02.

In the "Pressure Loss Specification" at the top of page 11, change the specification to: "Nozzle must have a loss of at least 200 psi (1379 kPa) in 30 seconds. A rapid loss of pressure, even to zero, is acceptable."

In the "Tip Leakage Test" on page 12, add to Step A:

"Wrap a clean shop towel around the lower part of the adapter. This prevents return leakage down the outside of the adapter which gives a false tip leakage indication."

Change Step B to: "Increase pressure to between 500 psi (3450 kPa) and 1000 psi (6875 kPa). Hold this pressure for 30 seconds." Also make the changes to the charts, Special Instruction, Form Numbers SEHS7311 and SEHS7350.

None of the other tests and specifications have been changed.

The new procedures and specifications also are good for the earlier 9L6884 Fuel Injection Nozzle Assemblies which have the smaller clearances.

Caterpillar Information System:

1980/10/01 List Of Service Publications
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1980/10/01 Reverse Flow Check Valves And Check Valves With A Groove Can Not Be Used In Place Of Each Other
1980/10/01 New Timing Advance Weight Used
1980/10/01 6V3071 Seal Guide Keeps Seal In Position During Installation Of Transfer Pump
1980/10/01 Do Not Use Room Temperature Vulcanizer Compounds Or Silicone Rubber Cements On O-Ring Seals In Engines; Do Not Use Too Much As Gasket Material
1980/10/01 Use Starter To Turn Crankshaft For 30 Seconds Or Until Oil Pressure Gauge Shows Pressure, Before Engine Is Started
1980/10/01 Use Only Caterpillar Water Separator Elements
1980/10/22 Understand The Effects Of Extended Oil And Filter Change Intervals
1980/10/22 New Basic Oil Pump Groups Use Hardened Gears For Longer Service Life
1980/10/22 New Tools Available For Installation Of Crankshaft Seals And Wear Sleeves
1980/10/22 6V3184 Brush Group Available To Clean Crankshaft Oil Passages
1980/10/22 Crankshaft Now Has A Fillet Radius At Front Main Bearing Journal
1980/10/22 Pressure Relief Fitting Added To Fan Drive Hub For More Positive Lubrication Of Front Bearing
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