1980/04/09 Caterpillar


Remanufactured Short Blocks Are Available For Repairs Of Early 3406 Engines

Usage:


3406 Industrial, Marine and Truck Engines (90U1-2158, 91U1-484, 92U1-5943)

Starting with Serial Numbers 90U2159, 91U485 and 92U5944, drilled oil passages are used to permit oil to flow to the rocker arm mechanism. In the earlier engines, the oil flowed around two cylinder head bolts to get to the rocker arm mechanism. (See Engine News, November 5, 1976, "New Design Prevents Oil Leakage Into Cooling System," Page 2.)

Two remanufactured short blocks, which have the later lubrication system for the rocker arm mechanism, are available for repairs of the earlier 3406 Engines. The remanufactured short blocks are available for use in both the precombusion engines and the direct injection engines.

The 0R0715 Remanufactured Short Block (precombustion) and the 0R0716 Remanufactured Short Block (direct injection) are service replacements for blocks in engines with Serial Numbers 90U1-2158, 91U1-484 and 92U1-5943. Because the remanufactured short blocks have the later lubrication system, additional parts are necessary for installation of the blocks. The necessary parts are shown in the chart which follows.

NOTE: If a 7N1203 Block Group was installed during an earlier repair, it is not necessary to use the additional parts when a 0R0715 or 0R0716 Remanufactured Short Block is installed. The additional parts will have been installed with the 7N1203 Block Group.

More information about Caterpillar's Remanufactured 3406 Engine Program is available in Technical Partsgram, Form SEBD2062.

Caterpillar Information System:

1980/04/09 Different Water Temperature Regulators Now Used To Prevent Overheating
1980/04/09 Dowtherm 209 Full-Fill Coolant
1980/04/09 6V2023 Flow Check Adapter Group Is Available
1980/03/12 New Control Valve Body
1980/03/12 Crankshaft Rear Seal And Wear Sleeve Are Now Serviced As A Group Instead Of Separate Parts
1980/03/12 List Of Service Publications
1980/03/12 Spacer Plate Block Group Used For Parts Service Of Block Group With Counterbore Design
1980/03/12 New Fuel Injection Lines And Clamps Prevent Stresses And Contact Which Can Cause Leakage
1980/03/12 Stronger Braces Used Between Air Cleaner And Engine
1980/03/12 Connecting Rod Changes And Replacement Information
1980/03/12 Visual Inspection Of Main And Connecting Rod Bearings
1980/03/12 Inspect Regulator Cover Assembly When Overcooling Is A Problem
1980/04/09 Important: Use Only 12 Volts Direct Current To Boost Start 3208 Truck Engines Equipped With Exhaust Gas Recirculation Systems
1980/04/09 Caution: Outboard Bearing Must Be Removed From Extended Shaft Of Front Power Takeoff Before The Engine Is Moved
1980/04/30 Main And Connecting Rod Bearings With Cavitation Erosion Can Be Used Again
1980/04/30 Wrong Installation Of Oil Cooler Gasket Can Cause High Oil Temperatures
1980/04/30 Boring Machine, Adapter Groups And Sleeves Available For Repair Of Damaged Cylinder Blocks
1980/04/30 Crankcase Capacity Increased And New Oil Level Gauges Used; Specifications For Conversion Of Existing Gauges
1980/04/30 List Of Service Publications
1980/04/30 Hardened Washers Now Used On Bolts For Fan Shroud
1980/04/30 Improvements Made To Water Separator Groups
1980/04/30 New 1N3270 Auxiliary Drive Group Available As Attachment
1980/04/30 Different Vibration Damper Now Used
1980/04/30 New Top Piston Ring Has Plasma-Coated Face
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