1981/09/23 Caterpillar


Use Only EPA-Approved Rack And Idle Setting; Change Seal, Data Plate

Usage:


3406, 3408 Truck Engines

Truck owners and operators want the best possible fuel efficiency from their 3406 and 3408 Truck Engines.

Some have adjusted the rack and idle speeds to different settings, and others have used different transmission and differential gear ratios: all for better fuel efficiency.

The result of these changes, many times, is less engine performance. The operators then make low power reports.

Most of the time, when dealer servicemen start repairs, they find the rack and idle settings are not correct, according to information on the engine data plate. They adjust them to the correct specifications. The result: engine performance is back, but that extra fuel efficiency is gone.

The recommendation is to tell the customer to change the information on the engine data plate if the engine has been adjusted to a different, EPA-approved setting. Caterpillar has fuel settings, which are approved by the Environmental Protection Agency (EPA), for these engines. These settings are given in the rack charts. Other EPA-approved fuel settings for special applications are available from Caterpillar Service Engineering.

The fuel settings must be adjusted to EPA-approved specifications by a serviceman who has had the necessary training for fuel system maintenance.

NOTE: Caterpillar truck engines sold in the United States and Canada are certified by the U.S. Environmental Agency (EPA) as meeting current U.S. emissions standards.

EPA regulations prohibit alteration of the fuel, speed and air-fuel ratio control settings; the torque spring group; and/or engine timing to non-certified specifications which change the performance and emission characteristics.

A civil penalty of up to $10,000 per infraction can be imposed on any person convicted of performing, recommending or disseminating information concerning noncertified alterations.

Caterpillar Information System:

1981/09/09 Thrust Washer Used In Pump Housing For Sleeve Metering Fuel System
1981/09/09 Explanation Of Differences In Timing Advance Information
1981/09/09 List Of Service Publications
1981/09/09 New Idler Pulley Groups Improve Service Life Of Vee-belt
1981/09/09 Top Rings For Pistons Have Two Designs
1981/09/09 Different O-ring Seals Used In Exhaust Gas Recirculation Actuator Group
1981/09/09 6V3100 Diesel Timing Indicator Group Available To Check Engine/Fuel System Timing And Mechanical Advance During Operation
1981/09/09 Improvements To Optional Modification Of 5P4150 Nozzle Tester
1981/09/09 Standard Interval For Oil Changes Now 20,125 Kilometers (12,500 Miles) Or 250 Service Hours
1981/09/09 Certification Film Necessary On Engines Adjusted For High Altitude Operation
1981/09/09 O-Ring Seal Materials And Applications: Use Only The Correct Seal For The Specific Installation
1981/09/09 Use Of Different Anti-seize Compound Prevents Problems With S.O.S. Tests
1981/09/23 Higher Torque Used With Later Head Bolts
1981/09/23 Comparison And Applications Of Six And Eight Counterweight Crankshafts
1981/09/23 Changes To Brakesaver Groups Give Longer Service Life
1981/09/23 FT1632 Bolt Used During Removal Of Sleeve From Sleeve Metering Fuel System
1981/09/23 Troubleshooting: Water Pump Failures
1981/09/23 Spring Pins No Longer Used In Water Pump Drive Gear
1981/09/23 Timing Pin Removed From Governor And Fuel Injection Pump Group; Change To Service Manuals
1981/09/23 One-piece Panel Used For Oil Pan Sound Suppression
1981/09/23 New Exhaust Gas Recirculation Solenoid Used
1981/09/23 Low Idle Instability: New Low Idle Setting
1981/09/23 Lubricant Gives Protection To Camshaft And Roller During Initial Start-up
1981/11/13 New Clearance Specifications For Oil Pump Rotor Tip
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