1989/11/27 Caterpillar


New Turbocharger, Piston And Fuel Ratio Control Used{1052,1214,1215,1278}

Usage:


3406B Truck Engines

Reference: Service Magazine; June 13, 1988; Page 10; "Piston Application Guide," for 3406B Truck Engines.

A new turbocharger, piston and fuel ratio control is used on some 3406B Truck Engines. The new turbocharger has reduced inertia for improved response. The new piston uses a low crevice volume (LCV) design with a double iron band and standard ring package for improved emission, performance and fuel consumption. The new fuel ratio control (FRC) activates by oil pressure only and reduces emissions.

The charts identify Caterpillar's 1990 truck engine ratings, action to be taken and effective serial numbers.

Illustration 1 is a typical example of the following current piston: (See reference article.)

1W9372 - Compression Ratio 14.5:1 - Parts Service
7C3406 - Compression Ratio 15.2:1 - Current Production
2W0865 - Compression Ratio 15.6:1 - Current Production


Illustration 1. Current pistons.


Illustration 2. New 7E0539 Piston with a low crevice volume (LCV) design (15.2:1 compression ratio).

Caterpillar Information System:

1989/11/27 Electrostatic Painting And/Or Incorrect Welding Can Cause Permanent Damage To Electronic Control Module (ECM){1706}
1989/11/27 Failures Of Unit Injector O-Ring Seals{1290}
1989/11/27 Improved Turbocharger Wash Water Lines Group Available On Engines Powered By Residual (Heavy) Fuel{1052}
1989/11/27 New Flanges Used And Gaskets Added To Water Cooled Turbocharger Exhaust Connections{1059,1070}
1989/11/27 Spark Plug Gasket Available{1550,1555}
1989/11/20 Effective Dates, Serial Numbers and Features Of PEEC Personality Modules{1705,1707}
1989/11/13 Cylinder Liner Changes{1216}
1989/11/13 New Gasket With Stainless Steel Flange Used In Exhaust Manifold Group{1059}
1989/11/13 New 3161 Marine Governor Provides Better Low Idle Stability{1264}
1989/11/13 Engine Coolant Can Be Recycled{1395}
1989/11/06 Use Correct Calibration Pin (1U9786) When Calibrating Governor; Do Not Use 1U7305 Insertion Tool{0706,0782,1264}
1989/11/06 Different Thread Lubricant Can Be Used On Connecting Rod, Main Bearing Cap And Counterweight Bolts{1203,1225,1231}
1989/12/11 4C4213 Insulation Tester for Electrical Power Generation{0785}
1989/12/11 Additional Information For Checking Valve Camshaft Timing{1105,1110,1112,1121}
1989/12/11 New Camshaft And Lifter Kits Available For Slipper Type Cam Followers (Valve Lifters){1209,1210}
1989/12/11 New Spark Plug Used In Ignition Groups{1555}
1989/12/11 Modification Of 2W1054 Screen Assembly For Use During Dynamometer Testing{1307}
1989/12/11 Cooling System Drain Valves Available{1372}
1989/12/18 Paper Liner Available For Centrifugal Oil Filters{1328}
1989/12/18 New Seal Group Used In Seawater Pump{1371,1361}
1989/12/25 New Assembly Method For Track Links Makes It Easier To Install And Adjust{4169,4170}
1989/12/25 Do Not Use 1U5555 Hydraulic Hose Press Pump Group In 230 Volt Circuits{0616,5057}
1989/12/25 New Cooling System Cleaner Now Available For All Engines{1350,0680,1352,1353}
1989/12/25 New Fuel Return Valve Prevents Siphoning{1253,1274}
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