PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN PART NUMBER 7C-3219 WITH FAN PART NUMBER 256-9938 ON CERTAIN C32 PKGG WITH RADIATOR FEATURE CODE RADS074
Usage:
REBE1797-01
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| 07May2007 |
| (Revised 18Oct2007) |
O-156
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| Priority | PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN PART NUMBER 7C-3219 WITH FAN PART NUMBER 2569938/">256-9938 ON CERTAIN C32 PKGG WITH RADIATOR FEATURE CODE RADS074 |
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| 1359 1356 1360 1357 | PI31253 |
|
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| NOTE: | This Program must be administered as soon as possible. When reporting the repair, use "PI31253" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31253" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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| NOTE: | This Revised Service Letter replaces the 07May2007 Service Letter. Changes have been made to the Affected Product. |
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COMPLETION DATE |
TERMINATION DATE |
| 30Nov2007 | 31May2008 |
PROBLEM
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| The Fan 7C-3219 needs to be replaced on certain C32 PKGG with radiator feature code RADS074. The existing fan 7C-3219 fan drive belts are failing in early hours. |
AFFECTED PRODUCT
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| Model | Identification Number |
| C32 | SXC00794-00795, 842-845, 854, 859, 872, 891, 895, 899-900, 917, 919-920, 925, 929-934, 937-940, 942-944, 960, 981, 985, 1006, 1016-1018, 1021-1022, 1024-1025, 1027-1028, 1030, 1076-1077, 1122, 1124-1125, 1132, 1161-1162, 1185, 1187-1188 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 2569938 | FAN AS-RADIATOR |
| 2 | 2698462 | GUARD AS-FAN |
| 1 | 2714314 | SHROUD AS |
| 1 | 2714315 | SHROUD AS-LH |
| 1 | 2727291 | BRACKET |
ACTION REQUIRED
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| The fan assembly needs changed from 7C-3219 to 2569938/">256-9938. See rework procedure. |
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OWNER NOTIFICATION
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| U.S. and Canadian owners will receive the attached Owner Notification. |
SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 16.0-hour job | |||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
| MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
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| COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN PART NUMBER 7C-3219 WITH FAN PART NUMBER 2569938/">256-9938 ON CERTAIN C32 PKGG WITH RADIATOR FEATURE CODE RADS074. MODELS INVOLVED - C32 PKGG WITH RADIATOR FEATURE CODE RADS074 Dear Caterpillar Product Owner: The Fan 7C-3219 needs to be replaced on the products listed below. The existing fan 7C-3219 fan drive belts are failing in early hours. You will not be charged for the service performed. Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated 07May2007 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime. Caterpillar Inc. Identification #(s) Attached to 07May2007 Service Letter |
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| 1. Isolate Genset before commencing any work on the unit, activate emergency stop, open Genset breaker and disconnect battery cables. Ensure health and safety requirements are adhered to at all times. 2. Disconnect Fuel lines |
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| Image1.1.1 |
| 3. Disconnect radiator from rails |
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| Image1.2.1 |
| 4. Remove Indicated parts below. |
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| Image1.3.1 |
| 5. Mount LH & RH shroud |
|
| Image1.4.1 |
| 6. Change Fan As. |
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| Image1.5.1 |
| 7. Mount Fan Guard AS. |
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| Image1.6.1 |
| 8 . Mount Radiator to Base Rails |
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| Image1.7.1 |
| 9 . Reconnect Bracket to Radiator |
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| Image1.8.1 |
| 10 . Reconnect Fuel lines to Radiator 11. Fill Radiator - Capacity 109.62L 12. Clear generator area, reconnect batteries, and release emergency stop and clear emergency stop fault code. 13. Run functional No load test on Genset |
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