PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION TEMPERATURE AND PRESSURE SENSORS ON CERTAIN C32 ACERT MARINE ENGINES Caterpillar

PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION TEMPERATURE AND PRESSURE SENSORS ON CERTAIN C32 ACERT MARINE ENGINES

Usage:

REBE1372-03

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25Oct2006

(Revised 05Apr2007)

U-699

A-674

D-658

O-681

TM-514

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*Before/After*	PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION TEMPERATURE AND PRESSURE SENSORS ON CERTAIN C32 ACERT MARINE ENGINES
3323 3324		PS42275

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NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42275" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

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NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

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NOTE:	This Revised Service Letter replaces the October 25, 2006 (Revised March 19, 2007) Service Letter. Changes have been made to Affected Product, Parts Needed and Rework Procedure.

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TERMINATION DATE

31Oct2008

PROBLEM

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The existing transmission temperature and pressure sensors can fail on certain C32 ACERT Marine Engines. The existing sensors are not compatible with the current A4 Controller.

AFFECTED PRODUCT

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Model	Identification Number
*****Group 1*****
C32	RNC02180-02210, 2212, 2234-2239, 2250, 2252, 2254-2257, 2262-2263, 2265, 2267-2268, 2270, 2272-2273, 2298-2327, 2329-2332, 2334, 2336-2339, 2341, 2343-2344, 2346-2348, 2350-2352, 2354-2364, 2367, 2371, 2381-2385, 2389, 2391, 2394-2512, 2599, 2604-2605, 2608-2609, 2619, 2621, 2628, 2637

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*****Group 2*****
C32	RNC02513-02580, 2582-2598, 2600-2603, 2606, 2610-2611, 2614-2618, 2620, 2622-2625

PARTS NEEDED

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Qty	Part Number	Description
*****Group 1*****
1	6V5048	SEAL-O-RING
1	9X0263	ADAPTER
3	9X3401	PIN-CONNECTOR
1	1028803	RECEPTACLE KIT
1	1060735	SENSOR GP-TEMP
1	1123231	ADAPTER
1	1125282	SEAL-O-RING
1	1638512	SENSOR GP-PRESS
*****Group 2*****
1	1060735	SENSOR GP-TEMP
1	1123231	ADAPTER
1	1125282	SEAL-O-RING

ACTION REQUIRED

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Please refer to the attached Rework Procedure.

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SERVICE CLAIM ALLOWANCES

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 1*****
0-3000 hrs, 0-24 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%

NOTE: This is a 0.5-hour job for Group 1

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 2*****
0-3000 hrs, 0-24 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%

NOTE: This is a 0.5-hour job for Group 2

PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Rework Procedure

Group Number 1

Remove the 100-3055 Temperature Sensor and install the new 106-0375 Temperature Sensor. This will require the use of the 112-3231 Adapter (1 qty) and 112-5282 O-ring (1 qty). Remove the 161-9932 Pressure Sensor and install the new 163-8512 Pressure Sensor. This will require a change on the engine harness from a plug to a receptacle. Use the 102-8803 Receptacle Kit (1 qty) and the 9X-3401 Pin (3 qty). The new sensor will require the 9X-0263 Adapter (1 qty) and the 6V-5048 O-ring (1 qty).

Group Number 2

Remove the 100-3055 Temperature Sensor and install the new 106-0375 Temperature Sensor. This will require the use of the 112-3231 Adapter (1 qty) and 112-5282 O-ring (1 qty).