PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ECM SOFTWARE ON CERTAIN C32 EPG ENGINES. Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ECM SOFTWARE ON CERTAIN C32 EPG ENGINES.

Usage:



REBE1094-00

16Aug2006


U-593
A-577
D-567
O-577

 
Priority
  
  

PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ECM SOFTWARE ON CERTAIN C32 EPG ENGINES.

7620
PI31134
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI31134" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31134" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

28Feb2007 31Aug2007

PROBLEM

The existing ECM can store engine hours improperly on certain C32 EPG engines.

AFFECTED PRODUCT

Model Identification Number
C32  SXC00300-00381, 385-425, 428-429, 431, 433, 440, 443-444, 446-469, 472, 482-489, 494-495, 497

PARTS NEEDED

No parts needed for this program

ACTION REQUIRED

The ECM must be reflashed with the correct software to resolve this issue. The software needed varies by general arrangement. Following are the new software part numbers: 291-8571, 287-8177, 291-8572, 291-8573. Download the appropriate software from the Caterpillar SISWeb site. See the attached Rework Procedure for the correct software for each general arrangement.

OWNER NOTIFICATION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
100%
100%
0%
0%
0%
0%

 NOTE: This is a 0.5-hour job


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW ECM SOFTWARE ON CERTAIN ENGINES.
MODELS INVOLVED - C32 EPG ENGINES

Dear Caterpillar Product Owner:


New ECM software needs to be installed on the products listed below. The existing ECM can store engine hours improperly. You will not be charged for the service performed.

Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 16Aug2006 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 16Aug2006 Service Letter


Rework Procedure


 
Step 1: Download appropriate flash file from SISWeb. Go to SISWeb site and select "Service Software Files".

Step 2: Select "Flash Files".

Step 3: Enter the "Flash Filename" in the search box and select "Search". The "Flash Filename" needed depends on the general arrangement part number of the engine. The "Flash Filenames" available are listed below:

General Arrangement P/N: 253-7904 --> Flash Filename: 2918571
General Arrangement P/N: 274-1893 --> Flash Filename: 2918572
General Arrangement P/N: 274-1894 --> Flash Filename: 2918573
General Arrangement P/N: 274-1895 --> Flash Filename: 2918573
General Arrangement P/N: 280-4255 --> Flash Filename: 2918572
General Arrangement P/N: 281-6044 --> Flash Filename: 2878177

Step 4: Reflash ECM with appropriate flash file.
 
 

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