PRODUCT IMPROVEMENT PROGRAM FOR REFLASHING ENGINE SOFTWARE ON CERTAIN 3512B ENGINES EQUIPPED WITH ADEM 3 ENGINE CONTROL MODULES. Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR REFLASHING ENGINE SOFTWARE ON CERTAIN 3512B ENGINES EQUIPPED WITH ADEM 3 ENGINE CONTROL MODULES.

Usage:

REBE1086-01

10Aug2006
(Revised 16Aug2006)


U-588
A-572
D-562
O-573

 
Priority
  
  

PRODUCT IMPROVEMENT PROGRAM FOR REFLASHING ENGINE SOFTWARE ON CERTAIN 3512B ENGINES EQUIPPED WITH ADEM 3 ENGINE CONTROL MODULES.

1901 7620 1902
PI31132
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI31132" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31132" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the August 10, 2006 Service Letter. Changes have been made to correct the Completion Date and Termination Date. The Completion Date and Termination Date were incorrectly published.


COMPLETION DATE

TERMINATION DATE

28Feb2007 31Aug2007

PROBLEM

The attached populations of 3512B engines were shipped with incorrect software. All engines identified in this letter must be re-flashed as soon as possible to correct an air shutoff recognition failure. There will be no performance affects with the new flash files.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
3512B  2AF00463-00471, 474-480, 484-486, 489-502, 505-545
*******Group  2*******
3512B  3ZW00680-00681
*******Group  3*******
3512B  3ZW00673
*******Group  4*******
3512B  3ZW00701-00702
*******Group  5*******
3508B  CBB00350-00365, 367, 369-399, 401-429

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 2849094 SOFTWARE GP
*******Group 2*******
1 2849109 SOFTWARE GP
*******Group 3*******
1 2849108 SOFTWARE GP
*******Group 4*******
1 2849111 SOFTWARE GP
*******Group 5*******
1 2847032 SOFTWARE GP

ACTION REQUIRED

Flash Electonic Control Module with appropriate flashfile listed below:
Group 1 - Install flashfile part number 284-9094
Group 2 - Install flashfile part number 284-9109
Group 3 - Install flashfile part number 284-9108
Group 4 - Install flashfile part number 284-9111
Group 5 - Install flashfile part number 284-7032

OWNER NOTIFICATION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 1.0-hour job for Group 1

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 1.0-hour job for Group 2

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 1.0-hour job for Group 3

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 1.0-hour job for Group 4

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
100%
100%
0%
0%
0%
0%

 NOTE: This is a 1.0-hour job for Group 5


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

Priority Product Improvement Program to install new engine control software.

MODELS INVOLVED - Certain 3512B ADEM 3 engines

Dear Caterpillar Product Owner:


New software needs to be installed on certain 3512B engines that utilize ADEM 3 Engine Control Modules. This software change will correct an error that allows the ECM to not recognize the air shutoffs during starting. You will not be charged for the service performed.

Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 10Aug2006 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 10Aug2006 Service Letter

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