REMANUFACTURED PISTON PACKS FOR MEDIUM DUTY, 3116 AND 3126, ENGINES Caterpillar


REMANUFACTURED PISTON PACKS FOR MEDIUM DUTY, 3116 AND 3126, ENGINES

Usage:

 Information Release Memo

REM00-6A 

 
  CAT?

Reman  

 

  March 2000

NOTE: This IRM replaces REM00-6, PELE0693

REMANUFACTURED PISTON PACKS FOR MEDIUM DUTY, 3116 AND 3126, ENGINES

Announcement

Caterpillar announces the addition of Remanufactured 3116 and 3126 Piston Packs.

Coverage

The addition of Caterpillar? Remanufactured Piston Packs will provide dealers with an additional repair option to support a variety of 3116 and 3126 applications. Refer to the chart accompanying this IRM or your NPR for detail.

Features and Benefits

Caterpillar Remanufactured Piston packs, patent pending, feature a completely assembled piston and rod group* with the rings compressed inside an included installation tool. Installation requires 1. Removing the used piston and rod assembly. 2. Cleaning and qualifying the parent bore. 3. Pushing the piston and rod group through the installation tool into the parent bore. Reman Piston Packs can save up to an hour or more of labor per cylinder in disassembly, inspection, salvage, assembly, and installation time. Piston packs can also help minimize warranty risks associated with reuse, salvage, and assembly processes.

*A piston and rod group consists of the piston or crown and skirt depending on design, the connecting rod assembly, hardware, pin, retainers, and piston rings.

Core Acceptance

Core acceptance for Caterpillar Remanufactured Piston Packs is simple, visual and requires no special tools. The following is a summary of the core acceptance criteria:

To receive full core credit:

  • Fully assembled and complete: Including installation tool, see photo**

  • Rod and end cap matched

  • Rod not scored and discolored due to overheating from a bearing failure

  • Rod not visibly cracked, broken, bent or twisted

  • No non operational damage (mishandling, excessive rust, corrosion or pitting)

  • Acceptable Caterpillar part number



To prepare the core for return, place the installation tool (1) over the connecting rod of the core "piston pack" so that the ring fits around the skirt of the piston and rests on the bottom of the oil ring (2).

Return the piston pack core including the installation tool in the original box.

Merchandising

Remanufactured piston packs for Caterpillar medium duty engines are a Caterpillar exclusive. These piston packs further broaden customer repair options and can greatly reduce engine downtime and improve shop turnover. Reman piston packs are remanufactured to "same as new" quality standards for function and durability. Off the shelf availability provides peace of mind that parts are in stock where you need them.

Core Management/Returns

Please refer to the Caterpillar Core Management Information System (CMIS) Entitlement Parts Inquiry Screen that describes the list of parts in a Core Acceptability Family (CAF) and related part number detail. This information is available for all NACD dealerships and most other foreign dealer locations.

Acceptable core returns are all of the parts within the CAF that are purchased. A CAF is a grouping of part numbers with interchangeable entitlements. Any part within a CAF may be returned for credit against dealer purchases of any other part number within the same CAF.
 

Model

Reman Piston Pack
Part Number

Piston/Crown
Part Number

Application

Acceptable Piston and Rod
Group Core

3116 Aluminum Piston Packs

0R9870 7C5668 Machine

Any 3116 Aluminum and Piston Rod Assembly

OR9871 6I1144 Truck
0R9872 7E1298 Industrial
0R9873 7E3428 (Swirl) Tool Carrier
0R9874 115-4124 Lift Truck
0R9875 9Y7452 Tool Carrier
0R9876 105-1710 Euro-2MUI
0R9877 101-4495 94 Emissions Truck
0R9878 107-7563 Machine

3116 Articulated Piston Packs

0R9879 6I1210 Crown 92 Truck 275HP

Any 3116 Articulated Piston and Rod Assembly

0R9880 6I1210 Crown Machine, 950F, 325, 91 Truck
0R9881 6I4248 Crown FMTV (16:1 C/R)
0R9882 6I4248 Crown 350 hp Marine
0R9883 105-1720 Crown 94 TRK, 94 CA Bus (18:1 C/R)
0R9884 105-1720 Crown

94 Truck (18:1 C/R)

0R9885 107-7545 Crown

(950F, 960, Mar, Veh, Ind, '90 TRK) (16:7:1 C/R)

0R9886 107-7545 Crown

(95 Machine) (16:7:1 C/R)

0R9887 107-7553 Crown

(ZIL) (17:55:1 C/R)

0R9888 107-7553 Crown (ZIL, Euro-2MUI) (17:55:1 C/R)
0R9889 107-7852 Crown (HEUI) (17:1 C/R) 107-7558 Top Ring
0R9890 107-7852 Crown (HEUI) (17:1 C/R) 107-7548 Top Ring
0R9891 115-4088 Crown D250D
0R9892 142-7307 Crown 16:1 C/R

3126 Articulated Piston Packs

0R9893 133-4983 Crown (938G, 950G, 962G, Lexion) (17:1 C/R)

Any 3126 Piston and Rod Assembly

0R9894 164-6556 Crown (420 hp Marine, Ch 55) (15:1 C/R)
0R9895 133-5044 Crown (350 hp GM of Canada, 2 valve Truck) (16:1 C/R)
0R9896 144-3444 Crown (Euro-2 Truck, Ch 55B) (16:1 C/R)
0R9897 150-4621 Crown (3126 Ero-2 Truck, 3126B '98 EPA Truck) (16:1 C/R)

 

 
PELE0703

CATERPILLAR?

?2000 Caterpillar

Caterpillar Information System:

REMANUFACTURED CYLINDER LINERS FOR 3600 ENGINES REMANUFACTURED CYLINDER LINERS FOR 3600 ENGINES
CHROME ENGINE COMPONENTS FOR ON-HIGHWAY TRUCK ENGINES 3406 B;C AND 3406E WITH THE SERIAL NUMBER PREFIX OF 5EK OR 6TS CHROME ENGINE COMPONENTS FOR ON-HIGHWAY TRUCK ENGINES 3406 B&C AND 3406E WITH THE SERIAL NUMBER PREFIX OF 5EK OR 6TS
REMANUFACTURED FLYWHEELS FOR 3116, 3126, 3306, 3176, C-10, C-12, 3406, C-15 AND C-16 ON HIGHWAY TRUCK ENGINES REMANUFACTURED FLYWHEELS FOR 3116, 3126, 3306, 3176, C-10, C-12, 3406, C-15 AND C-16 ON HIGHWAY TRUCK ENGINES
NACD DEALER ADVANCE CORE CREDIT PROCEDURE FOR WARRANTY PARTS RETURN REQUESTS (PRR'S) NACD DEALER ADVANCE CORE CREDIT PROCEDURE FOR WARRANTY PARTS RETURN REQUESTS (PRR'S)
REMANUFACTURED PRODUCTS AVAILABLE FOR C-15 AND C-16 ON HIGHWAY TRUCK ENGINES REMANUFACTURED PRODUCTS AVAILABLE FOR C-15 AND C-16 ON HIGHWAY TRUCK ENGINES
PRODUCT LINE ADDITION: REMANUFACTURED 3126 SHORT BLOCK FOR MARINE APPLICATIONS PRODUCT LINE ADDITION: REMANUFACTURED 3126 SHORT BLOCK FOR MARINE APPLICATIONS
REMANUFACTURED 3406 SHORT BLOCK PRODUCT LINE EXPANDED REMANUFACTURED 3406 SHORT BLOCK PRODUCT LINE EXPANDED
COMPETITIVE ENGINE REPOWER AND CATERPILLAR ENGINE UPGRADE PROGRAMS BEING CANCELED COMPETITIVE ENGINE REPOWER AND CATERPILLAR ENGINE UPGRADE PROGRAMS BEING CANCELED
REMANUFACTURED 3208 SHORT BLOCK PRODUCT LINE EXPANDED -- HIGH HORSEPOWER MARINE REMANUFACTURED 3208 SHORT BLOCK PRODUCT LINE EXPANDED -- HIGH HORSEPOWER MARINE
REMANUFACTURED TURBOCHARGERS FOR 3116 AND 3306 GENERATOR SETS REMANUFACTURED TURBOCHARGERS FOR 3116 AND 3306 GENERATOR SETS
REMANUFACTURED 3500 TURBOCHARGERS FOR EARTHMOVING APPLICATIONS REMANUFACTURED 3500 TURBOCHARGERS FOR EARTHMOVING APPLICATIONS
3400 REMAN OIL PUMPS WITH STEEL GEARS 3400 REMAN OIL PUMPS WITH STEEL GEARS
PRODUCT LINE ADDITION: REMANUFACTURED 3126B ENGINES PRODUCT LINE ADDITION: REMANUFACTURED 3126B ENGINES
REMANUFACTURED 3304 SHORT BLOCK PRODUCT LINE ADDITION REMANUFACTURED 3304 SHORT BLOCK PRODUCT LINE ADDITION
REMANUFACTURED VALVE ROCKER ARMS FOR 3114, 3116 AND 3126 MUI ENGINES REMANUFACTURED VALVE ROCKER ARMS FOR 3114, 3116 AND 3126 MUI ENGINES
REMANUFACTURED ENGINE PRODUCT LINE CANCELLATIONS REMANUFACTURED ENGINE PRODUCT LINE CANCELLATIONS
REMANUFACTURED CRANKSHAFT PRODUCT ADDITIONS REMANUFACTURED CRANKSHAFT PRODUCT ADDITIONS
PRODUCT ADDITION: REMANUFACTURED 3176C/3196 CYLINDER HEADS PRODUCT ADDITION: REMANUFACTURED 3176C/3196 CYLINDER HEADS
REMANUFACTURED STANADYNE FUEL PUMPS REMANUFACTURED STANADYNE FUEL PUMPS
REMAN UPGRADE TO NEW DAMPERS FOR 3500 AND 3600 ENGINES REMAN UPGRADE TO NEW DAMPERS FOR 3500 AND 3600 ENGINES
REMAN UPGRADE TO NEW SEA WATER PUMPS FOR 3176, 3400 AND 3500 ENGINES REMAN UPGRADE TO NEW SEA WATER PUMPS FOR 3176, 3400 AND 3500 ENGINES
CATERPILLAR REMANUFACTURED PUMP AND MOTOR PRODUCT LINES EXPANDED CATERPILLAR REMANUFACTURED PUMP AND MOTOR PRODUCT LINES EXPANDED
CATERPILLAR REMANUFACTURED HYDRAULIC CYLINDER AND ROD PRODUCT LINES EXPANDED CATERPILLAR REMANUFACTURED HYDRAULIC CYLINDER AND ROD PRODUCT LINES EXPANDED
CHANGE OF CORE ACCEPTANCE FOR REMAN ENGINE STANDS CHANGE OF CORE ACCEPTANCE FOR REMAN ENGINE STANDS
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