Manufacturing Process for the Standard Shift Transmission Synchronizer Sleeve Has Been Improved on Certain Backhoe Loaders {3030, 3053, 3063} Caterpillar


Manufacturing Process for the Standard Shift Transmission Synchronizer Sleeve Has Been Improved on Certain Backhoe Loaders {3030, 3053, 3063}

Usage:

415F2 HWA
Backhoe Loader
415F2 (S/N: HWA1-636)
415F2 IL (S/N: PF41-944)
416F2 (S/N: LYA1-459; HWB1-1540; LBF1-5383)
420F2 (S/N: NMB1-90140; LBS1-1329)
420F2 IT (S/N: LYC1-687; HWD1-2833)
420F2 ST (S/N: LYB1-599; HWC1-3572)
422F2 (S/N: LYF1-1000)
428F2 (S/N: LYG1-2941; HWN1-1008)
430F2 IT (S/N: LYE1-221; HWG1-600)
430F2 ST (S/N: LYD1-226; HWE1-869)
432F2 (S/N: LYJ1-807; HWP1-1813)
434F2 (S/N: LYK1-568; HWR1-313)

Description Of Change: Manufacturing process for the standard shift transmission synchronizer sleeve has been improved on the machines listed above. The standard work procedure has been changed to improve the quality of the synchronizer sleeve.

Adaptable To: The process improvement mentioned above is adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.

Table 1
Required Parts for 392-9465 Output Shaft 
Item  Qty  Part Number  Part Name 
150-3757  Bearing 
446-0174  Bearing Spacer 
394-9492  Sleeve 
394-9490  Gear 
345-7523  Shim 
7T-3021  Synchronizer Group 


Illustration 1g06369977
392-9465 Output Shaft
(A) 150-3757 Bearing
(B) 446-0174 Bearing Spacer
(C) 394-9492 Sleeve
(D) 394-9490 Gear
(E) 345-7523 Shim
(F) 7T-3021 Synchronizer Group

For the field machines, replace the second gear (D), sleeve (C), synchronizer (F), two bearings (A), spacer (B), and shims (E).

Inspect the remaining parts on the 392-9465 Output Shaft for any damage caused by the failure and replace if required.

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