24 Motor Graders Engine Supplement Caterpillar


Water Pump - Remove and Install

Usage:

24 E9Z

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
189-0408  Shackle Assembly 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

At operating temperature, the engine coolant is hot and under pressure.

Steam can cause personal injury.

Check the coolant level only after the engine has been stopped and the fill cap is cool enough to touch with your bare hand.

Remove the fill cap slowly to relieve pressure.

Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.


------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.


------ WARNING! ------

Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.


Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.

  1. Release the system pressure. Refer to Operation and Maintenance Manual, "System Pressure - Release".

  2. Drain the engine coolant into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".


    Illustration 1g06329215

  3. Attach Tooling (A) . Using a suitable lifting device remove cover (2). The approximate weight of cover (2) is 27 kg (60 lb).


    Illustration 2g06327482

  4. Remove doors (3).


    Illustration 3g06329250

  5. Attach a suitable lifting device to water pump (5). The approximate weight of water pump (5) is 19.5 kg (43 lb). Remove tube assembly (4). Loosen hose clamp (6). Remove hose assembly (7).


    Illustration 4g06329317

  6. Remove bolts (8).


    Illustration 5g06329357

  7. Remove nuts (9). Remove bolt (11). Remove water pump (5).

Installation Procedure

  1. Install water pump (5) in the reverse order of removal.

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