Installation Procedure for Cat® Health Onboard System on Certain Cat Machines {7605, 7610, 7620} Caterpillar


Installation Procedure for Cat® Health Onboard System on Certain Cat Machines {7605, 7610, 7620}

Usage:

16M B9H
Machine Control and Guidance Products
CAT FLEET ONBRD (S/N: FT41-UP)
MINESTAR ONBRD (S/N: DNG1-UP)
Motor Grader
16M (S/N: B9H1-UP; R9H1-UP)
Track-Type Tractor
D10T (S/N: RJG1-UP)
D10T2 (S/N: RAB1-UP; JJW1-UP)

Introduction

This Special Instruction outlines the installation procedures for the Cat® Health onboard system on Certain Cat Machines.

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Required Documentation

Reference: Special Instruction, REHS7349, "Procedure for Installing VIMS A5:N2 ECM on Certain 14M, and 16M Motor Graders"

Reference: Special Instruction, REHS8809, "Installation Procedures for the Cat® Fleet Onboard System"

Reference: Systems Operation, Troubleshooting, Testing and Adjusting, UENR4039, "14M, 16M, and 24M Motor Graders VIMS 3G Electronic Control System"

Reference: Systems Operation, UENR4671, "Cat® Fleet Onboard v3.x Configuration Guide"

Reference: Special Instruction, REHS4483, "Installation of VIMS Guardian for Track-Type Tractors"

Reference: Schematic, UENR7449, "MineStar Fleet and Proximity Awarness Onboard - Gen IV Electrical System"

Important Safety Information

Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should be observed.

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.

A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure that any tool, procedure, work method, or operating technique you use that is not recommended by Caterpillar is safe.

Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or repair procedures used.

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility.


------ WARNING! ------

Personal injury or death can result from sudden machine movement.

Sudden movement of the machine can cause injury to persons on or near the machine.

Prevent possible injury by performing the procedure that follows before working on the machine.

Move the machine to a smooth and level location that is away from working machines and personnel.

Ground all implements.

Engage the parking brake. Stop the engine.

Move the hydraulic control levers to all positions to release the pressure in the hydraulic system.

To avoid accidental engine starting, turn the battery disconnect switch to the OFF position. Remove the key for the battery disconnect switch. Use a secure padlock in order to lock the battery compartment access door.

Place a "Do Not Operate" tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.


------ WARNING! ------

Accidental engine starting can cause injury or death to personnel.

To prevent accidental engine starting, turn the ignition switch to the OFF position and place a do-not operate tag at the ignition switch location. Apply proper lockout/tagout procedure.


------ WARNING! ------

WARNING! Shock/Electrocution Hazard! Ensure that all power sources are disconnected prior to removing the plastic cover. Ensure that the plastic cover is attached after the connections to a load are installed. Failure to disconnect all power sources could result in serious injury or death.


------ WARNING! ------

Be sure all personnel are clear of the equipment while the equipment is being lowered.

Failure to stay clear of the equipment while the equipment is being lowered may result in personal injury.


------ WARNING! ------

Failure to use an approved access system during installation and removal of components could result in slipping and falling which could result in personal injury or death. To prevent injury or death, use an approved access system to reach the appropriate mounting locations of the components. Do not climb on the machine. Maintain three-points of contact and/or use a safety harness.


------ WARNING! ------

Improper operation of an access platform could result in injury or death. Operators must carry out their duties properly and follow all instructions and guidelines given for the machine and access platform.


  • Only mount the machine and dismount the machine at locations that have steps and/or handholds.

  • Inspect the steps and the handholds before mounting and dismounting. Clean the steps and the handholds, if necessary. Repair the steps and the handholds, if necessary.


Illustration 1g00037367

  • Face the machine when you are mounting and dismounting.

  • Maintain a three-point contact with the steps and the handholds. Three-point contact is maintained when two feet and one hand are in contact or one foot and two hands are in contact.

  • Never get on a moving machine or off a moving machine.

  • Never jump off the machine.

  • Do not try to climb on the machine or climb off the machine when you are carrying tools or supplies. Use a hand line to pull equipment up to the operators platform.

  • Do not use any of the controls as handholds as you are climbing into the machine or exiting the machine .

Note: Caterpillar recommends that each customer conducts a risk assessment for remote control operation and establish layers of protection in and around the area of the remote controlled machine and establish safe job site procedures. Examples may include personnel training, warning signs, and barricades.

Note: Prior to operation of the machine read the Operation and Maintenance Manual.

Weld Specifications and Qualifications

------ WARNING! ------

Personal injury or death can result from fumes, gases and ultraviolet rays from the weld arc.

Welding can cause fumes, burn skin and produce ultraviolet rays.

Keep your head out of the fumes. Use ventilation, exhaust at the arc, or both, to keep fumes and gases from your breathing area. Wear eye, ear and body protection before working.

Protect yourself and others; read and understand this warning. Fumes and gases can be dangerous to your health. Ultraviolet rays from the weld arc can injure eyes and burn skin. Electric shock can cause death.

Read and understand the manufacturer's instructions and your employer's safety practices. Do not touch live electrical parts.

See "American National Standard Z49.1, Safety in Welding and Cutting" published by the American Welding Society.

American Welding Society
2501 N.W. 7th Street
Miami, Florida 33125

See "OSHA Safety and Health Standards, 29 CFR 1910", available from U.S. Department of Labor.

U.S. Department of Labor
Washington, D.C. 20210

Reference: Refer to Special Instruction, REHS1841, "General Welding Procedures" for more welding instructions.

Note: Personal breathing protection should be worn by the personnel that are welding. Personal breathing protection will prevent fumes from entering the lungs of the person that is welding. Use a 1U-8088 Type H Respirator Gp for breathing protection.

Welders must be qualified for fillet welding and groove welding. The welder must be qualified in different welding angles. The welders should be qualified in the use of the welding processes that follow: Shielded Metal Arc Welding (SMAW), Flux Cored Arc Welding (FCAW) and Gas Metal Arc Welding (GMAW). Refer to ISO 9606 or "American National Standards Institute (ANSI)/American Welding Society (AWS) Specification D1.1, or Specification D14.3" for information that regards the qualifications for the processes that follow: SMAW process, FCAW process, and GMAW process. The welders must have used the process at some time within the last 6 months. The welders must complete the process of certification if the welders have not used the welding processes for 6 months.

The power source should be able to supply 500 A or more with DC current for the welding operation. The power source should be able to gouge metal with 500 A.

Use the direct current electrode positive (DC reverse polarity).

The welding wire must be shielded with CO2 gas or Argon/CO2 80/20 gas.

All repair welds should be done in a controlled environment. Controlled environments prevent the rapid cooldown after the repair. Controlled environments would be inside a repair shop.

All welds should be done in the horizontal position to make a smooth surface finish.

If the vertical position must be used in the welding procedure, the operation should be performed in the "vertical up" direction, instead of the "vertical down" direction.

Table 1
Allowed Filler Material 
AWS A5.18 ER70S-6 
DIN 8559 SG3 
EN 440 G4Si1 

Recommended European weld consumables: SAF Oerlikon Carbofil SG3, ESAB OK Autrod 12.64, Pittini Pitarc G9, or Thyssen® Union k56.

If only manual welding is possible, use ESAB OK 48.00 with a rod diameter of 3.25 mm (0.128 inch) or the equivalent AWS A5.1 E7018 or EN ISO 2560-A E 42 4 B 42 H5.

If welding quenched steel or tempered steel, the recommendation is to use specific filler metal with higher mechanical properties and lower hydrogen levels such as flux cored wire with AWS A5.20 Class E70T-5 specification. If something other than an AWS A5.20 Class E70T-5 Electrode is used, preheat to 200° C (392° F) and maintain interpass temperature at 150° C (302° F).

Mask all parts prior to gouging.

Proper Welding Procedure on Machines and Engines with Electronic Controls

Proper precautions are necessary to prevent damage to electronic controls. When you weld on a machine with electronic controls, use the steps that follow:

  1. Turn off the engine. Put the key start switch in the OFF position.

  2. If the machine has a battery disconnect switch, open the switch. If the machine does not have a battery disconnect switch, disconnect the negative battery cable at the battery.

  3. Connect the ground cable for the welder directly to the actual machine component that will be welded. Attach the clamp for the ground cable as close as possible to the area that is being welded. This connection will reduce the chance of damage from welding current to the components that follow: bearings, hydraulic components, and electrical components.

    Note: Do NOT use electrical components as a ground point for the welder. Do NOT use ground points for electronic components as a ground point for the welder.

  4. Protect the wiring harnesses from the weld splatter.

Preparing the Metal for Welding

------ WARNING! ------

Personal injury can result from flame cutting or welding on painted areas.

The effect of gasses from burned paint is a hazard to the person doing the cutting or welding.

Do not flame cut or weld on painted areas.


All grease, water, paint, rust, dirt, and scale must be removed before welding. Any of these materials will discharge gas which will cause porosity in the weld deposit. Water and rust will cause hydrogen embrittlement. Hydrogen embrittlement causes cracks in the weld deposit.

Required Parts

Table 2
Required Parts for Installation of Cat Health Onboard System on Certain Cat Machines 
Quantity  Part Number  Description 
343-8431  Antenna Mounting Gp 
425-8648  Communication-Kit 
426-0984  Communication Installation Ar 
425-8645  Switch Kit 
443-2097  Adapter Kit 
438-1654  Machine Wiring Gp 
366-0431  Monitor Kit 

Required Tools

Table 3
Part Number  Description 
  Drill Bit Set (with Step Drill Bit) 
  T30 Torx Socket 
  10-16mm Socket Set 
  10-16mm Wrench Set 
  4mm HEX Tool 
  Cable Tie Cutter 
  Wire Snips/Cutter 
  Pliers 
  VIMS 3G Service Cable 
  Comm Adapter 3 
  VIMS PC 
  Cat Electronic Technician (Cat ET) 

16M Motor Graders Installation

The following procedure is for installation of Cat® Fleet Onboard on 16M Motor Graders. Skip this section for installation on machines other than Motor Graders.

Reference Documents

Reference: Special Instruction, REHS7349, "Procedure for Installing VIMS A5:N2 ECM on Certain 14M, and 16M Motor Graders"

Reference: Special Instruction, REHS8809, "Installation Procedures for the Cat® Fleet Onboard System"

Reference: Systems Operation, Troubleshooting, Testing and Adjusting, UENR4039, "14M, 16M, and 24M Motor Graders VIMS 3G Electronic Control System"

Reference: Systems Operation, UENR4671, "Cat® Fleet Onboard v3.x Configuration Guide"

Reference: Schematic, UENR7449, "MineStar Fleet and Proximity Awarness Onboard - Gen IV Electrical System"

Required Parts

Table 4
Required Parts for Installation of Cat Health Onboard System on Certain 16M Motor Graders 
Quantity  Part Number  Description 
343-8431  Antenna Mounting Gp 
425-8648  Communication-Kit 
426-0984  Communication Installation Ar 

Table 5
Contents of 343-8431 Antenna Mounting Gp 
Quantity  Part Number  Description 
2D-0388  Grommet 
762  343-8460  Conduit 
371-2200  Mounting Bracket 
443-1348  Block 

Table 6
Contents of 425-8648 Communication-Kit 
Quantity  Part Number  Description 
6B-4540  Nut 
6V-2480  Screw 
121-9940  Washer 
343-8447  Receiver Mounting Gp 
343-8450  Wiring Mounting Gp 
367-3253  Wiring Harness 
371-7044  Satellite Receiver Gp 
372-4806  Antenna 
385-2568  Wiring Harness 
424-0876  Cable As 
424-0877  Cable As 

Table 7
Contents of 426-0984 Communication Installation Ar 
Quantity  Part Number  Description 
096-6166  Hard Washer 
162-2165  Bolt 
180-9900  Cap As 
325-9407  Film 
361-3114  Plate As 
372-0714  Premium Configuration 
385-5985  Wiring Harness 
419-5974  Adapter As 
422-4561  Control Harness As 
459-0786  Communication Electronic Control Module 
461-9131  Monitor Software Gp 
485-4413  Monitor Software Gp 
488-2067  Cab Harness As 

Prerequisites

The following procedures assume that all parties involved possess the appropriate approvals, skills, health and safety practices, documentation, Personal Protection Equipment (PPE), and tools to perform these actions.

The following list shows what is required prior to starting the Cat® Fleet Onboard Installation Procedure.

  • Remove the Product Link Module cover

  • Remove the Roof Harness Protector

  • Remove the Right-Hand Rear Post cover

  • Remove the Left-Hand Rear Post cover

  • Remove the Rear Headliner

  • Remove the Plate at the Right-Hand Floor

System Harness for 16M Motor Graders



Illustration 2g06114368
367-3253 Wiring Harness

Hardware Installation for 16M Motor Graders

  1. Apply 151-1340 Dielectric Grease to all electrical connections.

    Note: Before proceeding to Step 2, complete the Procedure for Installing VIMS A5:N2 ECM, as listed in Special Instruction, REHS7349, "Procedure for Installing VIMS A5:N2 ECM on Certain 14M, and 16M Motor Graders".



    Illustration 3g06114372
    (2) 348-8145 Bracket

  2. Mount the 348-8145 Bracket (2) to the Work light Bracket.


    Illustration 4g06114436
    Antenna Bracket to the 348-8145 Bracket.

  3. Mount the 371-2200 Mounting Bracket to the 348-8145 Bracket (2).

  4. Remove the Product Link Module from the Product Link Enclosure.

  5. Drill a hole to mount the Radio Connection.


    Illustration 5g06114438
    VIMS A5N2 module and the GPS module in the Product Link enclosure.

  6. Mount the VIMS A5N2 Module in the Product Link Enclosure, then mount the GPS Module in the Product Link Enclosure.


    Illustration 6g06114442
    VIMS cab harness bulkhead.

  7. Remove the Accugrade Connector Blank at the upper rear of the Cab, to allow enough space for the VIMS Cab Harness Bulkhead to connect.

    Note: Bore the area around the VIMS Cab Harness Bulkhead, if needed.

  8. Apply 151-1340 Dielectric Grease to all electrical connections.

  9. Connect the VIMS A5N2 Harness to the VIMS A5N2 Module and Radio Adapter.

  10. Connect the VIMS A5N2 Harness to the Machine Harness, using the Harness Extension.

  11. Connect the GPS Harness to the GPS Module and then to the GPS Connection on the VIMS A5N2 Harness.

  12. Connect the GPS Antenna Cable from the GPS Receiver to the GPS Antenna.


    Illustration 7g06114444
    VIMS bulkhead connector and route towards the removed floor cover plate along the rear right-hand post.

  13. In the rear of the Cab, install the VIMS Bulkhead Connector and route towards the removed Floor Cover Plate along the Rear Right-Hand Post.

  14. Locate the new Floor Cover Plate and remove one blank.

    Note: The VIMS A5N2 Kit contains the new Floor Cover Plate.



    Illustration 8g06114477
    VIMS PC service connector into the hole on the floor cover plate.

  15. Install the VIMS PC Service Connector into the hole on the Floor Cover Plate that was removed.

  16. Connect the VIMS A5N2 Harness, on the roof of the Cab, to the VIMS Bulkhead Connector.

  17. Apply 151-1340 Dielectric Grease to all electrical connections.

  18. Secure the VIMS PC Service Connector Cable from the Service Port to the VIMS Bulkhead Connector, using Cable Straps.

  19. Connect the VIMS PC Service Connector Cable to the Electrical Run that is along the Rear Right-Hand Post.

  20. Secure the VIMS A5N2 Harness and GPS Antenna Cable, on the roof of the Cab, to the existing Machine Harness routes.

    Note: Coil excess GPS Cable, at the GPS Antenna end, if needed.



    Illustration 9g06114488
    Product Link enclosure
    (1) VIMS A5N2 harness and GPS harness
    (3) 7K-1181 Cable Strap

  21. Secure the VIMS A5N2 Harness and GPS Harness (1) inside the Product Link Enclosure using 7K-1181 Cable Straps (3). Then mount to the roof of Cab in correct mounting location.


    Illustration 10g06114547
    Product Link enclosure
    (3) 7K-1181 Cable Strap
    (4) Ground to the mounting bolt

  22. After mounting the Enclosure, apply Ground to the Mounting Bolt (4).


    Illustration 11g06114553
    Roof area next to the Product Link enclosure
    (3) 7K-1181 Cable Strap
    (4) Ground to the mounting bolt

  23. Secure the VIMS A5N2 Harness between the Product Link Enclosure and the VIMS Bulkhead Connector using 7K-1181 Cable Straps (3).


    Illustration 12g06114557
    VIMS bulkhead connector to VIMS A5N2 harness

  24. Protect the VIMS Bulkhead Connector to VIMS A5N2 Harness by wye with loom.

Radio Installation for 16M Motor Graders

  1. Install the Radio to the Rear Left-Hand Cab Pillar.

    Note: Power will route from the Radio location to the Electrical Center, along the Rear Left-Hand Cab Pillar.

  2. Drill a hole in the rear of the Cab, near the VIMS Bulkhead Connector, to pass the Data Cable to the Radio.

  3. Make the Data connection.

  4. Drill holes to the left and right of the Cab, for the Antenna Cables for the Radio.

  5. Route Antenna Cables and then secure the Antenna Cables.

  6. Make a notch in the Rear Headliner Plastic Cover to pass the Antenna Cables to the Radio.

Rear Headliner Plastic Cover Installation and Configuration for 16M Motor Graders

  1. Install the Rear Headliner Plastic Cover and then install the Roof Cover.

  2. Power ON the system and connect with VIMS PC.

  3. Set the GPS to MPGPS and key cycle the system (Power OFF/ON).

  4. Load the GPS app file and configure communication to MineStar Office.

  5. Configure XIM functions for the file push and configure the IP Address.

D10T Installation Procedures

Reference Documents

Reference: Special Instruction, REHS8809, "Installation Procedures for the Cat® Fleet Onboard System"

Reference: Systems Operation, UENR4671, "Cat® Fleet Onboard v3.x Configuration Guide"

Reference: Special Instruction, REHS4483, "Installation of VIMS Guardian for Track-Type Tractors"

Reference: Schematic, UENR7449, "MineStar Fleet and Proximity Awarness Onboard - Gen IV Electrical System"

Required Parts

Table 8
Required Parts for Installation of Cat Health Onboard System on Certain D10T Track Type Tractors 
Quantity  Part Number  Description 
425-8648  Communication-Kit 
425-8645  Switch Kit 
443-2097  Adapter Kit 
438-1654  Machine Wiring Gp 
366-0431  Monitor Kit 

Table 9
Contents of 425-8648 Communication-Kit 
Quantity  Part Number  Description 
6B-4540  Nut 
6V-2480  Screw 
121-9940  Washer 
343-8447  Receiver Mounting Gp 
343-8450  Wiring Mounting Gp 
367-3253  Wiring Harness 
371-7044  Satellite Receiver Gp 
372-4806  Antenna 
385-2568  Wiring Harness 
424-0876  Cable As 
424-0877  Cable As 

Table 10
Contents of 425-8645 Switch Kit 
Quantity  Part Number  Description 
8C-5607  Isolation Mount 
8C-5608  Spacer 
8C-8451  Bolt 
9X-6165  Washer 
362-0169  Electronic Control Module 
378-7960  Wiring Harness 
378-7961  Power Harness As 

Table 11
Contents of 443-2097 Adapter Kit 
Quantity  Part Number  Description 
382-0995  Communication Cable As 
419-5974  Adapter As 
435-9854  Seal Adapter 

Table 12
Contents of 438-1654 Machine Wiring Gp 
Quantity  Part Number  Description 
375-4294  Machine Wiring Gp 
375-4295  Monitor Electronic Control Module 
438-1665  Monitor Wiring Gp 

Table 13
Contents of 366-0431 Monitor Kit 
Quantity  Part Number  Description 
4D-7794  Clip 
6B-4540  Nut 
6D-3033  Socket Head Screw 
6P-6641  Grommet 
6V-8801  Nut 
6V-9497  Hard Washer 
15  7K-1181  Cable Strap 
8D-9537  Dust Cap 
8L-5449  Spacer 
8M-2770  Clip 
8T-4121  Hard Washer 
8T-4137  Bolt 
8T-4177  Bolt 
8T-4224  Hard Washer 
8T-6869  Bolt 
8T-9655  Isolation Mount 
9N-0869  Hard Washer 
9R-2613  Weld Boss 
9W-2033  Blade Terminal 
133-3489  Plate As 
145-0487  Spacer 
194-7583  Plate As 
273-6642  Monitor Harness As 
273-6643  Monitor Harness As 
279-9019  Premium Configuration 
366-0432  Monitor Service Electronic Control Module 
366-0434  Timer 

Prerequisites

The following procedures assume that all parties involved possess the appropriate approvals, skills, health and safety practices, documentation, Personal Protection Equipment (PPE), and tools to perform these actions.

The following list shows what is required prior to starting the Cat® Fleet Onboard Installation Procedure.

  1. Safely shutdown the machine.

  2. Remove the seat in accordance with Disassembly and Assembly, RENR8165, Seat-Remove and Install.


    Illustration 13g03635080
    (1) Floor mat

  3. Remove the floor mat (1).


    Illustration 14g03635084
    (2) Right-hand acoustic panel

  4. Remove the right-hand acoustic panel (2).

    Refer to Illustration 14.



    Illustration 15g06116851
    (3) Rear acoustic panel

  5. Remove the rear acoustic panel (3) to gain access to the power train and implement ECMs.


    Illustration 16g06116860
    (4) Floor plates
    (5) Seat plate

  6. Remove the floor plates (4) and the seat plate (5) to access the manhole.

    Refer to Illustration 16.



    Illustration 17g06116863
    (6) Steering harness channel cover
    (7) Rear cover plate
    (8) Upper cover plate
    (9) Lower cover plate

  7. Remove the upper cover plate (8), lower cover plate (9), and rear cover plate (7) of the fuse block.


    Illustration 18g06116866
    Power center with cover removed

  8. Remove the power center cover.


    Illustration 19g06116887

  9. Accessing 70-pin bulk head connection for VIMS Guardian install and circuit breaker installation.

VIMS Guardian Kit



Illustration 20g06116895
VIMS Guardian - ECM harness


Illustration 21g06116906
VIMS Guardian – electrical box harness


Illustration 22g06117016
Shortened D10T power harness – machine interface side

Hardware Installation for D10T Track-Type Tractors

  1. Apply 151-1340 Dielectric Grease to all electrical connections/joints.

  2. Weld the VIMS Guardian Bracket to the removed Floor Plate

    Note: Follow the VIMS Guardian Installation for further welding instructions.



    Illustration 23g06117052
    Harnesses to VIMS Guardian module

  3. Drill a hole to route Harnesses to VIMS Guardian Module.

  4. Mount the VIMS Guardian Module to Floor Plate.

  5. Make VIMS Guardian connections in Electrical Center.

  6. Route the VIMS Guardian and health interface module Serial Harnesses through the hole to VIMS Guardian Module, mounted on the Floor Plate.


    Illustration 24g06117070
    Serial bridge connection with health interface module serial harness.

  7. Create a Serial Bridge Connection with health interface module Serial Harness.

    Note: Do NOT create the Serial Bridge Connection VIMS Guardian (ABL) to the health interface module until the Serial Harness is routed through the hole drilled in floor.

  8. Drill holes in the right-hand Access Plate to mount the health interface module and GPS Receiver.


    Illustration 25g06117087
    Health interface module and GPS receiver

  9. Mount health interface module and GPS Receiver to secure Harnesses.

    Note: For mounting use the provided Ladder Clips.



    Illustration 26g06117097
    (10) Power connection
    (11) Power connection
    (12) Power connection

  10. Remove the excess Power Harness length, then make the Power Connections ( (10), (11), and (12)) in the Electrical Center.


    Illustration 27g06117100
    (14) Circuit breaker
    (15) Circuit breaker
    (16) Power Cable through the rear of the electrical center

  11. Drill holes for Circuit Breakers (14) and (15) and a hole to pass the Power Cable through the rear of the Electrical Center (16).

  12. Connect Power Harnesses to the Circuit Breakers, then connect the Ground Strap.

  13. Route the Power Harness from Electrical Center, under the ECMs at the rear of the Cab, to the right-hand side of the Machine.


    Illustration 28g06117110
    Floor plate with the health interface module and GPS receiver mounted

  14. Install the Floor Plate with the health interface module and GPS Receiver mounted.

  15. Install 2 Long Ladder Clips to secure the Harness.

  16. Install the health interface module Harness, then install the GPS Harness.

  17. Connect the Serial/Power Harness to the health interface module.

  18. Connect the Power Harness to the Serial/Power Harness.

  19. Connect the Serial Harness, connected to the VIMS Guardian Module, to the health interface module Serial/Power Harness Connection.

  20. Connect the GPS Receiver Harness to the CAN/Power connector of the health interface module.

  21. Mount the GPS Antenna Bracket to the 348-8145 Bracket.

  22. Mount the assembled 348-8145 Bracket to the Machine Light Mounting.


    Illustration 29g06117114
    GPS antenna on the bracket

  23. Mount the GPS Antenna to the 348-8145 Bracket.

  24. Connect the GPS Antenna Cable to the GPS Receiver.

  25. Drill a hole in the left-hand Plate to pass the GPS Antenna Cable through.

  26. Route the GPS Antenna Cable from the GPS Receiver, through the ECM mounting location, and then through the hole that was just drilled.


    Illustration 30g06117117
    (20) Route of the GPS antenna cable

  27. Route the GPS Antenna Cable (20) to the GPS Antenna location.

  28. Drill a hole for the health interface module Service Port, then drill a hole for the VIMS Service Port.


    Illustration 31g06117122
    (21) Health interface module service port
    (22) VIMS service port

  29. Mount the health interface module service port (21), then mount the VIMS Service Port (22).

  30. Route the unused Power Connection from the Power Harness to the Radio mounting location.

Securing the Harnesses for D10T Track-Type Tractors

  1. Route all VIMS Guardian and health interface module Power Connections through the Electrical Center.

  2. Reinstall the Electrical Center Cover.

  3. Reinstall the right-hand Access Plate Cover.

  4. Secure all VIMS Guardian and health interface module Harnesses that connect at the VIMS Guardian Module, to the provided Bracket, using the provided Ladder Clips and Cable Ties.

  5. Install the Seat Floor Plate with provided Ladder Clip.

  6. Install the Forward Seat Plate.

  7. Install the Floor Padding.

  8. Secure the Power Harness, routed to the health interface module and the GPS Antenna Cable, to the Ladder Clip.

  9. Secure the Serial Relay under the right-hand Control Center.


    Illustration 32g06117124
    The health interface module harness, GPS harness, GPS cable, GPS service connector, power harness, and serial harness.

  10. Secure the health interface module Harness, GPS Harness, GPS Cable, GPS Service Connector, Power Harness, and Serial Harness to the Ladder Clips on the right-hand side.


    Illustration 33g06117127
    The health interface module ethernet drop between the two rear ECMs.

  11. Route the health interface module Ethernet Drop between the two rear ECMs.

  12. Connect the Plug-To-Plug 6-Pin DT Connector to the Ethernet Drop.

  13. Install the RJ45 Adapter.

  14. Install the Radio.

  15. Connect the Radio to the RJ45 Adapter, using the Radio Network Cable.

  16. Secure all cabling and harnesses from the Radio install.

  17. Secure the external GPS Antenna Cable, routed to the GPS Antenna.

Radio Installation for D10T Track-Type Tractors

  1. Install the Radio to the right-hand floor.

    Note: Power will be provided by the unused health interface module Power Harness.

  2. Make the Data Connection to the Radio.

  3. Drill holes for the GPS Antenna Cables for the Radio, near the GPS Antenna Cable location.

  4. Route and secure GPS Antenna Cables.

  5. Make a notch in the rear ECM Cover to pass the GPS Antenna Cables.

Post Work for D10T Track-Type Tractors

  1. Power system ON

  2. Enable SEA on VIMS Guardian using Cat ET.

  3. Configure the health interface module.

  4. Reinstall Rear Cover.

  5. Reinstall Seat.

Caterpillar Information System:

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