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Introduction
European Union Compliant, CE Marked
Important Safety Information
Illustration 1 | g02139237 |
Think Safety |
Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.
Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could result in injury or death.
Do not operate, perform lubrication, maintenance, or repair on this product until you have read and understood the operation, lubrication, maintenance, and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the Safety Alert Symbol and followed by a Signal Word such as “DANGER”, “WARNING”, or “CAUTION”. The Safety Alert “WARNING” label is shown below.
A non-exhaustive list of operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are therefore, not all inclusive. If a tool, procedure, work method, or operating technique that is not recommended by Caterpillar is used, the operator must be sure that the procedures are safe. The operator must also be sure that the product will not be damaged or made unsafe by any unspecified procedures.
The information, specifications, and illustrations in this publication are based on information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job.
When replacement parts are required for this product, Caterpillar recommends using Cat replacement parts or parts with equivalent specifications including, but not limited to physical dimensions, type, strength, and material.
Literature Information
This manual contains safety information, operation instructions, and maintenance information and should be stored with the tool group.
Some photographs or illustrations in this publication may show details that can be different from your service tool. Guards and covers might have been removed for illustrative purposes.
Continuing improvement and advancement of product design might have caused changes to your service tool, which are not included in this publication.
Whenever a question arises regarding your service tool or this publication, consult Dealer Service Tools (DST) for the latest available information.
Safety Section
The Safety Section lists basic safety precautions.
Read and understand the basic precautions listed in the Safety Section before operating or performing maintenance and repair on this service tool.
General Information Section
The General Information Section describes tooling functions and features. This section provides useful information on individual parts, extra tooling, and resources.
Operation Section
The Operation Section is a reference for the new operator and a refresher for the experienced operator.
Photographs and illustrations guide the operator through correct procedures for using the tool group.
Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the service tool and tool capabilities.
Maintenance Section
The Maintenance Section is a guide to tool inspection, cleaning, storage, and tool disposal.
General Hazard
Illustration 2 | g00702020 |
Information
Wear a hard hat, protective glasses, and other protective equipment, as required. Do not wear loose clothing or jewelry that can snag on controls or on other parts of the equipment. Make sure that all protective guards and all covers are secured in place on the equipment.
Know the appropriate work site hand signals and the personnel that are authorized to give the hand signals. Accept hand signals from one person only.
Obey all local regulations for the disposal of liquids.
Do not allow unauthorized personnel on the equipment.
Unless you are instructed otherwise, perform maintenance with the equipment in the servicing position. Refer to the Operation and Maintenance Manual for the procedure for placing the equipment in the servicing position.
Crushing Prevention and Cutting Prevention
Support the equipment properly before you perform any work or maintenance beneath that equipment. Do not depend on the hydraulic cylinders to hold up the equipment. Equipment can fall if a control is moved, or if a hydraulic line breaks.
Stay clear of all rotating and moving parts.
Safety Icon Nomenclature
Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility. |
Personal injury or death can result from improper lifting or blocking. When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component. Approximate weights of the components are shown. Clean all surfaces where parts are to be installed. |
To avoid injury do not stand on or between implement and machine while operating lift control. |
Personal Protection/Important Information
Illustration 3 | g02166423 |
Personal Protection/Important Information |
Hazard Avoidance
Crushing Hazard (foot) |
Crushing Hazard (hand) |
Pinch Point |
Contact Information
For product support questions concerning this tool, contact the Dealer Service Tools hotline at:
USA: 800-542-8665, Option 1
International: 1-309-578-7372
Note: Continuing improvement and advancement of product design can mean some photographs or illustrations in this publication will show details that are different from your service tool.
Introduction
The 509-5170 Lifting Tool Assembly is designed to lift a CST45 Output Unit planetary gear. The low level of clearance between the planetary gear and the planet carrier and the lack of any lifting hole makes it difficult to remove or install the gear without the use of this tool.
Note: Refer to the appropriate Disassembly and Assembly Service Manual for mounting and lifting hardware and correct location of the lifting point
References
Note: The list of references may change. Always locate and refer to the appropriate disassembly and assembly service manual for the most current information.
Specifications
Illustration 4 | g06186545 |
509-5085 Lifting Tool Assembly | ||
Item | Description | Specification |
A | Height | 167 mm (6.6 in) |
B | Length | 320 mm (12.6 in) |
C | Width | 135 mm (5.3 in) |
-- | Weight | 2 kg (4 lbs) |
-- | Working Load Limit (WLL) | 100 kg (220 lbs) |
Nomenclature
Illustration 5 | g06186560 |
Item | Part No. | Description | Qty. |
1 | 509-5085 | Lifting Tool Assembly | 1 |
2 | McMaster #92220A262 | Low Profile Cap Screw | 2 |
3 | 1F-7958 | Nut | 2 |
4 | 5P-8245 | Washer | 4 |
5 | Jaws | 2 | |
6 | Foot | 1 | |
7 | Fastenal #0961888 | Leveler | 1 |
8 | 509-5170 (not included) | Lifting Tool Assembly (reference only) | 1 |
9 | Front Attachment Holes (reference only) | 2 | |
10 | CST45 Output Unit Planetary Gear (reference only) | 1 | |
11 | CST45 Planetary Carrier (reference only) | 1 |
Attaching 509-5085 Lifting Tool Assembly to 509-5170 Lifting Tool Assembly (sold separately)
Fasten the 509-5085 Lifting Tool Assembly (1)to the Front Attachment Holes (9) of the 509-5170 Lifting Tool Assembly (8) (sold separately) using the provided hardware – two Low Profile Cap Screws (2), two 1F-7958 Nuts (3), and four 5P-8245 Washers (4). Make sure that the hardware is securely tightened.
Lift a CST45 Output Unit Planetary Gear
Illustration 6 | g06186586 |
- Lift the assembled 509-5085 Lifting Tool Assembly (1) and 509-5170 Lifting Tool Assembly (8) using a suitable overhead lifting device (refer to the Tool Operating Manual for the 509-5170 Lifting Tool Assembly (8).
- Tip/rotate the 509-5085 Lifting Tool Assembly (1) and lower it onto the Gear (10), capturing 9 gear teeth between the Jaws (5), as shown in Figure 3.
- Continue to lower the 509-5085 Lifting Tool Assembly (1) until the Foot (6) slips underneath the Gear (10).
- Raise the 509-5085 Lifting Tool Assembly (1) and ensure that:
- the Foot (6) supports the bottom of the Gear (10),
- the outer diameter of the Gear (10) rests against the Leveler (7), and
- the overhead lift device is taut.
- Lift the Gear (10) and move as needed.
Note: If needed, set the Gear (10) down, and adjust the Leveler (7) as needed to make the Gear (10) level during the lift.
NOTICE |
---|
With the crane taut, the 509-5085 Lifting Tool Assembly (1) should be securely attached to the Gear (10) and unable to be removed except by lowering the crane. Do not attempt to lift Gear (10) if the 509-5085 Lifting Tool Assembly (1) is not secure. |
Illustration 7 | g06186606 |
Removal from a CST45 Output Planetary Gear
The tool is removed from the CST45 Output Unit Planetary Gear (10) in the opposite order that it is attached:
- Set the Gear (10) in a secure position such that it is not resting on the Foot.
- Lower the 509-5085 Lifting Tool Assembly (1) to create slack in the overhead lifting device.
- Tip/rotate the 509-55085 Lifting Tool Assembly (1)
- While holding the Foot (6) clear of the Gear (10) raise the 509-5085 Lifting Tool Assembly (1) until the Jaws are free of the Gear (10).
Inspection and Maintenance Section
Inspection
- Inspect all components prior to each use for nicks, butts, dents, cracks, bends, or worn parts. If damage is found, discontinue use until inspected and released for use by an approved inspector at the dealership.
- Inspect all welds and check for damaged, cracked, or bent components.
- Inspect all hardware for damaged threads and cracked or bent components.
- Do not use unless all load identification markings are legible.
- Do not use if shackle holes and/ or bolt holes are elongated.
- Have tools inspected annually by an approved dealership inspector. Maintain a written record of all inspections.
Service Parts
509-5170 Lifting Tool Assembly Service Parts | |||
Item | Part No. | Description | Qty. |
3 | 1F-7958 | Nut | 2 |
4 | 5P-8245 | Washer | 4 |
Cleaning
Clean the tooling after each use, using a non-solvent based cleaner.
Storage
- Store the tooling in a clean, dry location to prevent rust or corrosion. Tooling can be damaged by moisture or high humidity.
- The tool should be stored in the most stable position.
Tool Disposal
At the end of the operational life of the tool, destroy the tool and dispose of as scrap.