Maintenance Interval Schedule
Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, and filters. The user is also responsible for the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Before each consecutive interval is performed, all maintenance from the previous interval must be performed.
Engine Oil Level - Check
Walk-Around Inspection
Engine Oil and Filter - Change
Hoses and Clamps - Inspect/Replace
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace
Exhaust Piping - Inspect
Fumes Disposal Filter Element - Replace
Fuel System Secondary Filter - Replace
Filter Screen (Air) - Inspect/Clean
Filter Screen (DEF) - Inspect/Clean
Cooling System Coolant Sample (Level 1) - Obtain
Cooling System Coolant Sample (Level 2) - Obtain
Electric Starting Motor - Inspect
Speed Sensor - Clean/Inspect
Fuel Pump (High Pressure) - Replace
Turbocharger - Replace
Prelube Pump - Inspect
Nitrogen Oxide Sensor - Replace
Water Pump - Inspect
Engine Valve Lash - Adjust
Pushrods (HLA) - Replace
Overhaul Considerations
Overhaul (Major)
Thermostatic Valve - Inspect
When Required
Cooling System Water Temperature Regulator - ReplaceDaily
Cooling System Coolant Level - CheckEngine Oil Level - Check
Walk-Around Inspection
Every Month
Engine Oil Sample - ObtainEvery 250 Service Hours
Diesel Exhaust Fluid System - InspectEvery 1000 Service Hours or Every 92 Day FRA Inspection
Cooling System Coolant Sample (Level 1) - ObtainEngine Oil and Filter - Change
Hoses and Clamps - Inspect/Replace
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace
Every 2000 Service Hours or Every 184 Day FRA Inspection
Air Inlet Piping - InspectExhaust Piping - Inspect
Fumes Disposal Filter Element - Replace
Fuel System Secondary Filter - Replace
Every Year
Diesel Exhaust Fluid Nozzle - Inspect/CleanFilter Screen (Air) - Inspect/Clean
Filter Screen (DEF) - Inspect/Clean
Cooling System Coolant Sample (Level 1) - Obtain
Cooling System Coolant Sample (Level 2) - Obtain
Electric Starting Motor - Inspect
Every 2 Years
Diesel Exhaust Fluid Pump - Inspect/TestEvery 2000 Service Hours
Crankshaft Vibration Damper - InspectSpeed Sensor - Clean/Inspect
Every 3000 Service Hours
Cooling System Coolant (DEAC) - ChangeFuel Pump (High Pressure) - Replace
Every 6000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC) - AddEvery 6000 Service Hours or 6 Years
Cooling System Water Temperature Regulator - ReplaceEvery 9000 Service Hours
Fuel Injector - ReplaceTurbocharger - Replace
Prelube Pump - Inspect
Nitrogen Oxide Sensor - Replace
Water Pump - Inspect
Engine Valve Lash - Adjust
Pushrods (HLA) - Replace
Every 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) - ChangeEvery 5 110 000 L (1 350 000 US gal) of Fuel or 18 000 Service Hours
Overhaul (Intermediate)Overhaul
Aftercooler Core - Inspect/CleanOverhaul Considerations
Overhaul (Major)
Thermostatic Valve - Inspect
Caterpillar Information System:
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C175-16 and C175-20 Generator Set Engines Fuel Pressure Is Low
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Cat Gas Engine Lubricant, Fuel, and Coolant Recommendations Hydraulic Oil
C175-20 Locomotive Engine Refill Capacities
C175-16 Locomotive Engine Configuration Parameters
C175-20 Locomotive Engine Overhaul Considerations
C175-20 Locomotive Engine Overhaul (Intermediate)
C18 Generator Set Engines Relay (ARD Nozzle Heater) - Remove and Install
Exhaust Gas Valve (NRS) for C7.1, C6.6, andC4.4 Engines {1050, 108N} Exhaust Gas Valve (NRS) for C7.1, C6.6, andC4.4 Engines {1050, 108N}
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PM620, PM622, PM820, PM822 and PM825 Cold Planers Electronic System Sensor Signal (Analog, Active) - Test