Technical Analysis 1 (TA1) Visual Inspection for Cold Planer {0372, 1000, 7000, 753T, 7565} Caterpillar


Technical Analysis 1 (TA1) Visual Inspection for Cold Planer {0372, 1000, 7000, 753T, 7565}

Usage:

3208 03Z
Cold Planer
All

Introduction

Inspections are the most basic form of condition monitoring. They are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to intervene before problems occur.

Note: Before adjusting product settings to comply with listed baseline TA1 values, consult SIS for the latest specification values.

Table 1
Serial Number:    Inspector:    Temperature:   
Model:    Work Order:    Time:   
Engine S/N:    SMU:    Date:   
Manufacture:    Unit Location:   
Note: Review Machine & S.O.S. History and check for Active Service Letters prior to inspection. 
Status of the Machine(1) 
The status recommendation of your Cold Planer is:   
(1) N = Normal, D = Down Machine, M = Monitor/Needs Attention

Creating an Electronic Copy

Use the following procedure to create an editable electronic copy from SIS web.

  1. Click format to print.

  2. Save the document as an HTML format.

  3. Open the document with Microsoft Word.

Visual Inspection

1.0 Prepare Machine Inspection

Table 2
Sl.No.  Status(1)  Description  Comments 
1.1    Check with customer for operator complaints   
1.2    Prepare the machine for the inspection   
1.3    Perform walk-around Inspection   
1.4    Download machine fault codes   
1.5    Check Product Link   
      Is machine equipped with Product Link?   
      Is Product Link registered?   
      Is Product Link reporting to Vision Link?   
1.6    Observe engine exhaust colors   
1.7    Listen for unusual noises   
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

2.0 Lower-Level Inspection

Table 3
Sl.No.  Status(1)  Description  Comments 
2.1    Primary Conveyor (Belt, Drive & Return Roller, Guide & Support Roller)   
2.2    Secondary Conveyor (Belt, Drive & Return Roller, Guide & Support Roller)   
2.3    Crawler Units (Chains, Pads, Rollers, Drive Wheel & Idler, Track Slide Bar)   
2.4    Final Drive & Propel Motors   
2.5    Tires and Rims (PM102)   
2.6    Steering System (Front & Rear)   
2.7    Sprinkler System (Water Pump, Filter, Nozzle)   
2.8    Milling Drum (Upper & Lower Tool holder, Ejectors)   
2.9    Milling Drum Housing (Sidewalls, Scraper door)   
2.10    Cutter Bits   
2.11    Side Plates   
2.12    Power Belt & Belt Pulleys   
2.13    Antislab   
2.14    Ground Level Control Station   
2.15    Main Machine Frame   
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

3.0 Middle-Level Inspection

Table 4
Sl.No.  Status(1)  Description  Comments 
3.1    Hydraulic Tank   
3.2    Fuel Tank   
3.3    Filter Indicator   
3.4    Hydraulic Services System (Valves, Cylinders, Fan, and so on)   
3.5    Propel Pump   
3.6    Conveyor Pump   
3.7    Steps & Handrails   
3.8    Side Panel & Platform   
3.9    Battery & Cables   
3.10    Radiator, Oil Cooler, Condenser & Aftercooler   
3.11    Radiator, Air Inlet, Oil Cooler & Aftercooler Lines   
3.12    Engine Oil Pan   
3.13    Drive Belts - Alternator, Water   
3.14    Fuel System - Lines, Fuel Pumps, Filters & Filter Bases   
3.15    Air Cleaner and Air Filter Service Indicator   
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

4.0 Upper-Level Inspection

Table 5
Sl.No.  Status(1)  Description  Comments 
4.1    Hood & Covers   
4.2    Radiator Cap   
4.3    Precleaner   
4.4    Exhaust Manifold   
4.5    Cylinder Head & Valve Cover   
4.6    Operator Platform   
4.7    Seat   
4.8    Seat Belt   
4.9    Indicators & Gauges   
4.10    Backup Alarm   
4.11    Neutral Start Switch   
4.12    Work Lights   
4.13    Horn   
4.14    Relays and Circuit Breakers   
4.15    ROPS   
4.16    Control Station Pivot   
4.17    Switches / Lights / and Display   
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

5.0 Site Conditions

Table 6
Sl.No.  Status(1)  Description  Comments 
5.1    Ambient Temperature   
NORMAL: −18 to 32°C (0 to 90°F)  
MONITOR: 32 to 46°C (90 to 115°F) or −18° to -29°C (0 to -20°F)  
ACTION: Above 46° C (115° F) or Below −29° C (−20° F)  
5.2    Altitude   
NORMAL: 0 to 1524 m (0 to 5000 ft)  
MONITOR: 1524 to 3048 m (5000 to 10000 ft)  
ACTION: Above 3048 m (10000 ft)  
5.3    Humidity   
NORMAL: Below 25%  
MONITOR: 25 to 60%  
ACTION: Above 60%  
5.4    Air Quality   
NORMAL: No Dust  
MONITOR: Light Dust  
ACTION: Heavy Dust  
5.5    Machine Utilization   
NORMAL: 0 to 10 Hours  
ACTION: Above 10 hours  
5.6    Equipment Role   
NORMAL: Utility  
MONITOR: Support  
ACTION: Production  
5.7    Maintenance Practices   
NORMAL: Excellent  
MONITOR: Good  
ACTION: Poor  
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

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