Maintenance Interval Schedule - Prime Power
Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, and filters. The user is also responsible for the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Before each consecutive interval is performed, all maintenance from the previous interval must be performed.
Battery - Replace
Battery or Battery Cable - Disconnect
Enclosure - Inspect
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Fan Drive Bearing - Lubricate
Fuel System - Prime
Generator - Dry
Generator Set - Test
Generator Set Alignment - Check
Stator Winding Temperature - Test
DEF Filler Screen - Clean
Diesel Exhaust Fluid - Fill
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Water Separator - Check/Drain
Fuel Tank Water and Sediment - Drain
Generator Load - Check
Walk-Around Inspection
Battery Charger - Check
Battery Electrolyte Level - Check
Electrical Connections - Check
Generator - Inspect
Generator Bearing Temperature - Test/Record
Trailer - Inspect
Voltage and Frequency - Check
Hoses and Clamps - Inspect/Replace
Fuel Injector - Inspect/Adjust
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Stator Lead - Check
Fuel Injector - Inspect/Adjust
Generator Bearing - Inspect
Rotating Rectifier - Check
Coolant (DEAC) - Change
Coolant Extender (ELC) - Add
Engine Mounts - Inspect
Starting Motor - Inspect
PM Level 2 - Every
Engine Valve Lash - Check
Overhaul Considerations
When Required
Battery - RecycleBattery - Replace
Battery or Battery Cable - Disconnect
Enclosure - Inspect
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Fan Drive Bearing - Lubricate
Fuel System - Prime
Generator - Dry
Generator Set - Test
Generator Set Alignment - Check
Stator Winding Temperature - Test
DEF Filler Screen - Clean
Diesel Exhaust Fluid - Fill
Daily
Coolant Level - CheckEngine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Water Separator - Check/Drain
Fuel Tank Water and Sediment - Drain
Generator Load - Check
Walk-Around Inspection
Every Week
Automatic Start/Stop - InspectBattery Charger - Check
Battery Electrolyte Level - Check
Electrical Connections - Check
Generator - Inspect
Generator Bearing Temperature - Test/Record
Trailer - Inspect
Voltage and Frequency - Check
Every 250 Service Hours
Coolant Sample (Level 1) - ObtainEvery 250 Service Hours or 6 Months
Engine Oil Sample - ObtainHoses and Clamps - Inspect/Replace
Initial 250 Service Hours
Engine Valve Lash - CheckFuel Injector - Inspect/Adjust
Every 500 Service Hours or 1 Year
Belts - Inspect/Adjust/ReplaceCooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Coolant Sample (Level 2) - ObtainEvery 6 Months
Coolant Sample (Level 1) - ObtainEvery 2000 Service Hours
Fumes Disposal Filter Element - ReplaceEvery 2000 Service Hours or 6 Months
Generator Set Vibration - Test/RecordEvery 2000 Service Hours or 1 Year
Radiator - CleanStator Lead - Check
Every Year
Coolant Sample (Level 2) - ObtainFuel Injector - Inspect/Adjust
Generator Bearing - Inspect
Rotating Rectifier - Check
Every 3000 Service Hours or 3 Years
Alternator - InspectCoolant (DEAC) - Change
Coolant Extender (ELC) - Add
Engine Mounts - Inspect
Starting Motor - Inspect
Every 4500 Service Hours
Generator Bearing - LubricateEvery 5000 Service Hours
Diesel Exhaust Fluid Filter - ReplaceEvery 6000 Service Hours or 3 Years
Coolant (ELC) - ChangeEvery 6000 Service Hours or 6 Years
Coolant Temperature Regulator - ReplaceEvery 10 000 Service Hours
DEF Manifold Filters - ReplacePM Level 2 - Every 83 250 L (22 000 US gal) of Fuel or 2000 Service Hours or 1 Year
Engine Valve Lash - Check
Overhaul
Generator Bearing - ReplaceOverhaul Considerations
Caterpillar Information System:
Pre-Assembly of the Pinion Shaft For Well Stimulation Pumps {5070} Pre-Assembly of the Pinion Shaft For Well Stimulation Pumps {5070}
2015/09/10 An Improved Engine Prelube Pump Is Now Available for Certain Off-Highway Trucks {1307, 1319}
C8.7 Marine Engine Temperature and Pressure Sensor (Engine Oil) - Remove and Install
Installation of Remote Disable Module (RDM) Kit on Cat® and Non-Cat Equipment {7606} Installation of Remote Disable Module (RDM) Kit on Cat® and Non-Cat Equipment {7606}
New Nitrogen Oxide Sensor Groups Are Used for Certain G3400 and G3500 Engines {191N} New Nitrogen Oxide Sensor Groups Are Used for Certain G3400 and G3500 Engines {191N}
C18 Marine Generator Set Product Storage
C18 Marine Generator Set Voltage Regulators
797F Off-Highway Truck Diesel Exhaust Fluid Injector - Replace - Emission Related Component
C7.1 Commercial Marine Engine Cylinder Head - Inspect
C18 Marine Generator Set Additional Messages
C8.7 Marine Engine Fuel Pressure Regulator - Remove and Install
349F and 352F Excavators Machine System Specifications Relief Valve (Swing Pressure)
XQ570 Rental Generator Set Maintenance Interval Schedule - Standby
NEHS1249 100T Track Repair Group {0374, 0599, 0700, 0729, 4169, 4170} NEHS1249 100T Track Repair Group {0374, 0599, 0700, 0729, 4169, 4170}
C13 Industrial Engine Model View Illustrations
Torque Specifications Tie Rods
Torque Specifications Cable
C175 Oil&Gas Offshore Engine Speed/Timing - Test
C18 MAR GENSET Electric Power Generation Fan - Remove and Install
XQ400 Power Module Generator Operation
C18 MAR GENSET Electric Power Generation Fan Drive - Remove and Install
G3606 and G3608 Engines Manual Barring Group - Remove and Install
G3606 and G3608 Engines Engine Oil Coolers - Remove and Install
4C2980 Valve Projection Group (3600){0374, 0599, 0701, 0703} 4C2980 Valve Projection Group (3600){0374, 0599, 0701, 0703}