465-6934 Top End Overhaul Foundational Kit for 3516 Generator Set Engines{1000} Caterpillar


465-6934 Top End Overhaul Foundational Kit for 3516 Generator Set Engines{1000}

Usage:

3516 25Z
Engine:
3516 (S/N: 25Z1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: For more information, visit us at: electricpowersupport.cat.com.

Note: For assistance with technical questions, contact your local Cat dealer.

Reference Material

Table 1
Engine Model     Engine Serial Number Prefix     Package Serial Number Prefix     Engine Arrangements     Parts Book Media     Disassembly and Assembly Media    
3516 EPG     S/N:25Z     2W-8404     SEBP2955     SENR2365    

Note: For ordering reference material, contact your local Cat dealer.

3516 EPG 465-6934 Top End Overhaul Kit Consist

Table 2
465-6934 Top End Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
304-7216     Water Pump Installation Gasket Kit     1    
462-0795     Oil Cooler and Lines Gasket Kit     1    
464-0896     Single Cylinder Head Gasket Kit     16    
464-2523     Turbocharger Installation Gasket Kit     4    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0726     Engine Oil Filter Element As     3    
1R-0756     Fuel Filter Element     5    
1W-1251     Gasket     8    
1W-1253     Gasket     3    
4N-1320     Gasket     1    
4W-3027     Breather As     4    
4W-3100     Gasket     1    
5D-5957     O-Ring Seal     3    
5P-4892     O-Ring Seal     4    
6V-1454     O-Ring Seal     11    
6V-3907     O-Ring Seal     4    
6V-4589     O-Ring Seal     1    
6V-5048     O-Ring Seal     5    
6V-5066     O-Ring Seal     1    
6V-8001     O-Ring Seal     1    
6V-9027     O-Ring Seal     3    
7M-9909     O-Ring Seal     2    
7N-4782     Lifter Guide Spring     48    
7N-4927     Housing Cover Gasket     1    
7N-6806     Rectangular Seal     4    
8C-5209     O-Ring Seal     4    
8F-8858     Valve     48    
8L-2786     O-Ring Seal     1    
8N-0392     Gasket     1    
9Y-8389     Gasket     1    
033-6031     O-Ring Seal     4    
214-7566     O-Ring Seal     1    
214-7568     O-Ring Seal     2    
230-1072     Gasket     2    
238-5080     O-Ring Seal     1    
238-5081     O-Ring Seal     9    
241-5928     Gasket     16    
248-5513     Temperature Regulator     4    

3516 EPG Engine Gasket Kit Locations




Illustration 1g03775625

(1) Turbocharger Installation (464-2523 Gasket Kit)

(2) Single Cylinder Head (464-0868 Gasket Kit)

(3) Oil Cooler and Lines (462-0795 Gasket Kit)

(4) Water Pump Installation (304-7216 Gasket Kit)

Gasket Kit Consists

Water Pump Installation (304-7216 Gasket Kit)

Table 3
304-7216 Gasket Kit (Water Pump Installation)    
Part Number     Part Name     Qty    
1S-5772     Gasket     1    
3J-1907     O-Ring Seal     1    
5H-6734     O-Ring Seal     1    
6V-5066     O-Ring Seal     2    
6V-6809     O-Ring Seal     1    
7N-4932     Gasket     1    
149-5462     O-Ring Seal     1    

Refer to Illustration 1.

Oil Cooler and Lines (462-0795 Gasket Kit)

Table 4
462-0795 Gasket Kit (Oil Cooler and Lines)    
Part Number     Part Name     Qty    
3P-0655     O-Ring Seal     3    
4B-8407     Copper Gasket     1    
4N-1320     Gasket     1    
5P-4892     O-Ring Seal     3    
5P-5846     O-Ring Seal     1    
6V-3908     O-Ring Seal     1    
6V-5048     O-Ring Seal     1    
6V-5066     O-Ring Seal     4    
6V-6609     O-Ring Seal     2    
7N-4945     Gasket     1    
8L-2786     O-Ring Seal     1    
109-2332     O-Ring Seal     8    
111-3820     Retaining Ring     1    
228-7097     O-Ring Seal     1    
247-3796     Gasket     2    

Refer to Illustration1.

Single Cylinder Head (464-0896 Gasket Kit)

Table 5
464-0896 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
2J-0157     O-Ring Seal     2    
5P-0840     O-Ring Seal     2    
6V-5101     Gasket     1    
6V-9769     O-Ring Seal     1    
7E-3772     Gasket     1    
7N-5080     Manifold Gasket     1    
7N-5089     Gasket     1    
7W-8145     Exhaust Manifold Gasket     1    
110-6991     Cylinder Head Gasket     1    
127-2176     Integral Seal     2    
144-5692     Plate Gasket     1    
214-7568     O-Ring Seal     2    
243-2288     Gasket     3    
272-0757     Gasket     1    
272-0758     Seal     1    
420-0652     Water Seal Assembly     4    
420-0653     Water Seal Assembly     4    

Refer to Illustration 1.

Turbocharger Installation (464-2523 Gasket Kit)

Table 6
464-2523 Gasket Kit (Turbocharger Installation)    
Part Number     Part Name     Qty    
1W-5505     Manifold Gasket     1    
1W-6189     Gasket     1    
1W-6190     Gasket     1    
6V-3319     O-Ring Seal     1    
6V-4605     Locknut     4    
6V-5134     O-Ring Seal     2    
6V-5166     O-Ring Seal     2    
6V-5167     O-Ring Seal     2    
8C-6362     Bolt     4    

Refer to Illustration 1.

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