415F2, 416F2, 420F2 IT, 420F2 ST, 430F2 IT and 430F2 ST Backhoe Loaders Power Train Caterpillar


Transmission (Power Shift) - Install

Usage:

415F2 HWA

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
422-2352  Repair Stand Set 
8S-7615  Pin 
284-5122 Stand 
8S-7641 Tube 
8S-8048 Saddle 
208-5040  Support Tube 
1U-7505  Hydraulic Jack 


    Illustration 1g03772866


    Illustration 2g03772809

  1. Attach Tooling (D) to transmission assembly (12). The weight of transmission assembly (12) is approximately 255 kg (562 lb).

  2. Use Tooling (D) in order to install transmission assembly (12).


    Illustration 3g03772838

  3. Remove cable strap (18) from drive plate (19) for the converter.


    Illustration 4g03772834

  4. Rotate flywheel (16) in order to install bolts (17).


    Illustration 5g03772829

  5. Install bolts (15). Install cover (14) and bolts (13).


    Illustration 6g03772855

  6. Install mounts (20) to each side of the transmission assembly. Install bolt (21) and install the nuts, and the washers.

  7. Install the transmission oil filter. Refer to Operation and Maintenance Manual, "Transmission Oil Filter - Replace ".


    Illustration 7g03776225

  8. Connect hose assembly (10).

  9. Install the transmission oil filter. Refer to Operation and Maintenance Manual, "Transmission Oil Filter - Replace".


    Illustration 8g03771938

  10. Install ECM assembly (9). Connect harness assembly (7) and (8).


    Illustration 9g03771836

  11. Connect hose assembly (6).


    Illustration 10g03771800

  12. Connect hose assembly (4). Install hose (5)


    Illustration 11g03771778

  13. Connect hose assembly (3) to the right side of the transmission.


    Illustration 12g03771585

  14. Connect harness assemblies (1) and (2).


    Illustration 13g01244175

  15. Remove Tooling (C) and Tooling (A).

  16. Install the rear drive shaft.

  17. Install the front drive shaft.

  18. Install the piston pump.


    Illustration 14g01244146


    Illustration 15g01244145

  19. Remove Tooling (A) and Tooling (B). Lower the machine to the ground.

  20. Fill the transmission with oil. Refer to Operation and Maintenance Manual, "Transmission Oil - Change".

  21. Disconnect the lock for the extendable stick. Refer to Operation and Maintenance Manual, "Extendable Stick Lock Control".

  22. Disconnect the lock for the swing boom. Refer to Operation and Maintenance Manual, "Swing Lock Pin Control".

  23. Disconnect the lock for the boom. Refer to Operation and Maintenance Manual, "Boom Lock".

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