2015/05/28 Caterpillar

Load Haul Dump:

R1300G (S/N: LJB1-UP; NJB1-UP)

R1600G (S/N: 9YZ1-UP)

R1600H (S/N: 9SD1-UP)

R1700G (S/N: SBR1-UP; XBR1-UP)

R2900G (S/N: JLK1-UP)

R3000H (S/N: RCM1-UP)

Underground Articulated Truck:

AD30 (S/N: CXR1-UP; DXR1-UP; GXR1-UP)

AD45B (S/N: CXM1-UP; GXM1-UP)

AD55B (S/N: JNW1-UP)

AD60 (S/N: KNW1-UP)

Operation and Maintenance Manual, SEBU7329, "R1300G Load Haul Dump", "Maintenance Interval Schedule". This manual is part of Service Manual, RENR6923 Volume 2.Operation and Maintenance Manual, SEBU7337, "R1600G Load Haul Dump ", "Maintenance Interval Schedule". This manual is part of Service Manual, KENR6716 Volume 2.Operation and Maintenance Manual, SEBU8317, "R1600H Load Haul Dump", "Maintenance Interval Schedule". This manual is part of Service Manual, UENR1441 Volume 2.Operation and Maintenance Manual, SEBU8211, "R1700G Load Haul Dump", "Maintenance Interval Schedule". This manual is part of Service Manual, KENR6258 Volume 2.Operation and Maintenance Manual, SEBU8907, "R1700G Load Haul Dump", "Maintenance Interval Schedule". This manual is part of Service Manual, UENR4810 Volume 2.Operation and Maintenance Manual, SEBU7333, "R2900G Load Haul Dump", "Maintenance Interval Schedule". This manual is part of Service Manual, RENR8526 Volume 2.Operation and Maintenance Manual, SEBU8320, "R3000H Load Haul Dump ", "Maintenance Interval Schedule". This manual is part of Service Manual, UENR1467 Volume 2.Operation and Maintenance Manual, SEBU7328, "AD30 Underground Articulated Truck", "Maintenance Interval Schedule". This manual is part of Service Manual, RENR4778 Volume 2.Operation and Maintenance Manual, SEBU8906, "AD30 Underground Articulated Truck", "Maintenance Interval Schedule". This manual is part of Service Manual, UENR4806 Volume 2.Operation and Maintenance Manual, SEBU7335, "AD45B Underground Articulated Truck", "Maintenance Interval Schedule". This manual is part of Service Manual, RENR8538 Volume 2.Operation and Maintenance Manual, SEBU8908, "AD45B Underground Articulated Truck", "Maintenance Interval Schedule". This manual is part of Service Manual, UENR6101 Volume 2.Operation and Maintenance Manual, SEBU7336, "AD55B Underground Articulated Truck", "Maintenance Interval Schedule". This manual is part of Service Manual, KENR6715 Volume 2.Operation and Maintenance Manual, SEBU7340, "AD60 Underground Articulated Truck", "Maintenance Interval Schedule". This manual is part of Service Manual, UENR1499 Volume 2.

Additional information is available for this manual. Add this information to the existing information.

Maintenance Section

Maintenance Interval Schedule

Every 2000 Service Hours or 1 Year

Alternate Exit - Inspect

Alternate Exit - Inspect

Show/hide table

Personal injury may occur when removing and installing windows in the operator station. The windows may break during removal or installation. Broken or cracked windows may have sharp edges that can cause cuts or lacerations. To avoid injury always ensure adequate personal protective equipment (protective glasses, face shield and gloves) are worn.

Show/hide table

Incorrect window sealing (beading) may obstruct window removal and may cause inability to use alternate exit. Personal injury can result. Use the correct method of sealing (beading) to secure the operator's station windows. Contact your Caterpillar dealer for the correct sealing (beading) method.

Table 1

Required Tools
Tool	Part Number	Part Description	Qty
A	4C-9946	Tool	1
	5H-4845	Seal Installer Gp	1
B	5N-5561	Silicone Lubricant	1

Illustration 1	g03832621
Typical example Load Haul Dump alternate exit (1) Locking strip tag

Illustration 2	g03832620
Typical example Underground Articulated Truck alternate exit (1) Locking strip tag

1. Disconnect the wiper washer hose and remove the wiper blade assembly.

2. Pull on locking strip tag (1) to remove the locking strip.

   Note: Use two people to remove the window.

3. From inside the operator station, exert steady outwards pressure on a corner of the window until the window separates from the operator station frame.

4. Remove the window and the seal strip.

5. Inspect each alternate exit for the following conditions.
   • Window frame rust

   • Missing components

   • Damaged or rusty locking strip tab

   • Damaged, cracked, or hardening of the seal strip and locking strip

6. Replace any damaged, cracked, hardened, or missing components. Repair and repaint any rusted window frames.

7. Apply Tooling (B) between the cab window frame and the seal strip. Apply Tooling (B) between the window glass and the seal strip.

8. Install the seal strip, and the window.

9. Install the locking strip and locking strip tag (1) .

   Note: Ensure locking strip tag (1) is installed on the opposite side of the window to the join in the locking strip.

10. Install the wiper blade assembly and connect the wiper washer hose.