Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. |
- Remove screws (2) and plate (3). Repeat for the other side. Remove floor mat (1).
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Illustration 2 g03693740 - Remove screws (4) and cover (5).
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Illustration 3 g03693741 - Remove screws (6) and plate (7).
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Illustration 4 g03693743 - Remove lockpins (9) and pins (8). Relocate rods (10).
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Illustration 5 g03693744 - Remove bolts (12). Remove tower assembly (11) with control levers.
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Illustration 6 g03693745 - Disconnect harness assemblies (13) and (15).
- Remove straps (14). Reposition the harness assembly to avoid interference with the removal procedure.
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Illustration 7 g03693746 - Disconnect hose assemblies (16).
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Illustration 8 g03693747 View from bottom of the bank valve
Picture for reference only - Disconnect tube assemblies (21) and hose assemblies (18) from the rear of bank valve (17).
- Remove four nuts (19) and bolts (20).
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Illustration 9 g03693751 Picture for reference only - Attach suitable lifting device to the bank valve. The weight of the bank valve with bracket (23) is approximately
40 kg (88 lb) . - Remove bolts (22) and remove the bank valve with bracket (23).
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Illustration 10 g03693752 Picture for reference only - Remove bolts (24). Use two persons to remove bank valve (17). The weight of bank valve (17) is approximately
22 kg (49 lb) . - Remove bank valve (17) from bracket (25).
Illustration 1 | g03693739 |