Maintenance Interval Schedule - Prime Power
Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of all maintenance including the following procedures: all adjustments , the use of proper lubricants, fluids, filters and the installation of new components due to normal wear and aging . The performance of this product may be diminished if proper maintenance intervals and procedures are not followed. Components may experience accelerated wear if proper maintenance intervals and procedures are not followed.
Battery - Replace
Battery or Battery Cable - Disconnect
Coolant Extender (ELC) - Add
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Ether Starting Aid Cylinder - Replace
Film (Product Identification) - Clean
Fuel System - Prime
Generator - Dry
Generator - Inspect
Generator Bearing - Lubricate
Generator Set - Test
Generator Set Alignment - Check
Electrical Connections - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Generator Bearing Temperature - Test/Record
Generator Load - Check
Power Factor - Check
Walk-Around Inspection
Battery Charger - Check
Fuel Tank Water and Sediment - Drain
Voltage and Frequency - Check
Overhaul Considerations
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil and Filter - Change
Hoses and Clamps - Inspect/Replace
Engine Oil Sample - Obtain
Fuel System Primary Filter (Water Separator) Element - Replace
Generator Bearing - Inspect
Generator Set Vibration - Inspect
Generator Set Vibration - Test/Record
Stator Lead - Check
Generator Bearing - Inspect
Rotating Rectifier - Check
Varistor - Check
Varistor - Inspect
Coolant Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Crankcase Breather - Clean
Engine Mounts - Inspect
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Note: Use whichever of the following that occurs first in order to determine the maintenance intervals: fuel consumption , service hours and calendar time . Before each consecutive interval is performed, all maintenance from the previous intervals must be performed.
Products that operate in severe operating conditions may require more frequent maintenance.
When Required
Battery - RecycleBattery - Replace
Battery or Battery Cable - Disconnect
Coolant Extender (ELC) - Add
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Ether Starting Aid Cylinder - Replace
Film (Product Identification) - Clean
Fuel System - Prime
Generator - Dry
Generator - Inspect
Generator Bearing - Lubricate
Generator Set - Test
Generator Set Alignment - Check
Daily
Coolant Level - CheckElectrical Connections - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Generator Bearing Temperature - Test/Record
Generator Load - Check
Power Factor - Check
Walk-Around Inspection
Every 6000 Service Hours or 3 Years
Coolant (ELC) - ChangeEvery Week
Automatic Start/Stop - InspectBattery Charger - Check
Fuel Tank Water and Sediment - Drain
Voltage and Frequency - Check
Overhaul
Generator Bearing - ReplaceOverhaul Considerations
Every 250 Service Hours
Belts - Inspect/Adjust/ReplaceCoolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil and Filter - Change
Hoses and Clamps - Inspect/Replace
Every 500 Service Hours
Battery Electrolyte Level - CheckEngine Oil Sample - Obtain
Fuel System Primary Filter (Water Separator) Element - Replace
Every 1000 Service Hours
Engine Protective Devices - CheckAfter Harvest
Generator - DryGenerator Bearing - Inspect
Every 2000 Service Hours or 6 Months
Generator Lead (Round Cable) - CheckGenerator Set Vibration - Inspect
Generator Set Vibration - Test/Record
Stator Lead - Check
Every 2000 Service Hours or 1 Year
Alternator - InspectEvery Year
Coolant Sample (Level 2) - ObtainGenerator Bearing - Inspect
Rotating Rectifier - Check
Varistor - Check
Varistor - Inspect
Every 3 Years
Battery - ReplaceEvery 4000 Service Hours or 2 Years
Coolant (DEAC) - ChangeCoolant Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Crankcase Breather - Clean
Engine Mounts - Inspect
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
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