TA2 Inspection for C7.1 Industrial Engine{0372, 1000, 7000, 753T, 7565}
- Industrial Engine:
- C7.1 (S/N: 8811-UP)
Introduction
Inspections are the most basic form of condition monitoring. They are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to effectively intervene before problems occur.
Note: Before adjusting product settings to comply with listed baseline TA2 values, consult SIS for the latest specification values.
Creating an Electronic Copy
Use the following procedure to create an editable electronic copy from SIS Web.
- Click format to print.
- Save the document as an HTML format.
- Open the document with Microsoft Word.
Electrical System
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Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Inspect Battery Cables     | Cables between the battery, the starter, and the engine ground must be the correct size. Wires and cables must be free of corrosion. Wires and cables must have cable support clamps in order to prevent stress on battery connections (terminals).     |     |     |
    | Battery Test     | 12.4 VDC or more     |     | Refer to Special Instruction, SEHS7633, "Battery Test Procedure".     |
    | Charging System Test     |     |     | Refer to Systems Operation Testing and Adjusting, UENR0666, "Charging System -Test". Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".     |
    | Electric Starting System Test     |     |     | Refer to Systems Operation Testing and Adjusting, UENR0666, "Charging System -Test". Refer to Special Instruction, REHS0354, "Charging System Troubleshooting".     |
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( 1 ) | N = Normal, M = Monitor, A = Action |
Engine
Cooling System
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Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Radiator Pressure Relief (Radiator Cap) (2)     |     |     |     |
    | Freezing Point of Engine Coolant     |     |     |     |
    | Conditioner Test of Engine Coolant     |     |     |     |
    | Difference between the Upper and Lower Radiator Tank Temperatures     |     |     |     |
    | Jacket Water Outlet Temperature     |     |     |     |
    | Aftercooler Water Outlet Temperature     |     |     |     |
    | Jacket Water Inlet Temperature from Cooling System     |     |     |     |
    | Oil Cooler Water Outlet Temperature     |     |     |     |
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( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Test for the pressure that is listed on the cap. |
Fuel System
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Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Fuel Pressure of the Low Pressure Fuel System at Idle Speed     | 150 kPa (22 psi)     |     |     |
    | Maximum Fuel Pressure of the High Pressure Fuel System     | 200 MPa (29000 psi)     |
    |     |
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( 1 ) | N = Normal, M = Monitor, A = Action |
Lubrication System
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Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Minimum Engine Oil Pressure at Maximum Engine Speed     | 315 kPa (45 psi)     |
    |     |
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( 1 ) | N = Normal, M = Monitor, A = Action |
Basic Engine
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Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Engine Speed at Low Idle     |     |     |     |
    | Engine Speed at High Idle     |     |     |     |
    | Cylinder Cutout Test     |     |     | Cat® Electronic Technician (Cat ET) Service Tool     |
    | Engine Crankcase Pressure (Blowby)     |     |     |     |
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( 1 ) | N = Normal, M = Monitor, A = Action |
Air Inlet and Exhaust System
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Status (1)     | Description     | Specification     | Actual     | Comments     |
---|---|---|---|---|
    | Cylinder # 1 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 2 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 3 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 4 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 5 Exhaust Temperature (2)     |     |     |     |
    | Cylinder # 6 Exhaust Temperature (2)     |     |     |     |
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( 1 ) | N = Normal, M = Monitor, A = Action |
( 2 ) | Compare the exhaust temperature variance at each exhaust port. |
S.O.S
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Status (1)     | Description     | Obtain     | Comments     | |
    | Engine Oil Sample     |     |     | |
    | Engine Coolant Sample (Level II)     |     |     | |
    | Hydraulic Oil Sample     |     |     |
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( 1 ) | N = Normal, M = Monitor, A = Action |
Caterpillar Information System:
C9 Generator Set Voltage Regulators
C8.7 Marine Engine Heat Exchanger - Clean/Test
C13 and C15 Generator Sets Single Unit Operation
C12.9 Marine Engines Fumes Disposal Filter Element - Replace - External
Crimping XT-3 ES and XT-5 S4G, MCSH, and MCSX Couplings Using 4C-3660, 4C-5052, 4C-5053, 9U-5792, or 9U-7261 Hose Machines{0374, 0599, 0684, 0738, 5057} Crimping XT-3 ES and XT-5 S4G, MCSH, and MCSX Couplings Using 4C-3660, 4C-5052, 4C-5053, 9U-5792, or 9U-7261 Hose Machines{0374, 0599, 0684, 0738, 5057}
C12.9 Marine Engines Fuel System Primary Filter/Water Separator - Drain
2014/07/18 A New Outlet Elbow Is Available for Certain Truck Engines {1307}
Using the 223-2105 Hose Cutting Machine{0374, 0599, 0678, 0684, 0708, 0738, 5057, 6060} Using the 223-2105 Hose Cutting Machine{0374, 0599, 0678, 0684, 0708, 0738, 5057, 6060}
307, 308, 309 and 310 EXCAVATOR Boom
Disassembly, Assembly, and Installation of the Oil Heater Pumps and Seals for Certain 3600 and C280 Engines{1333} Disassembly, Assembly, and Installation of the Oil Heater Pumps and Seals for Certain 3600 and C280 Engines{1333}
C12.9 Marine Engines Engine Oil and Filter - Change
C8.7 Marine Engine Engine Oil Level - Check
C8.7 Marine Engine Model View Illustrations
3600 and C280 Diesel Engine Fluids Recommendations Contamination Control
C8.7 Marine Engine Product Description
CX31 and CX31 HT On-Highway Transmissions (Cat Truck) Relief Valve (Transmission Hydraulic Control)
C8.7 Marine Engine Refill Capacities
C15 and C18 Engines for Caterpillar Built Machines Injector Trim File - Install
C15 and C18 Engines for Caterpillar Built Machines Diagnostic Capabilities
793F and 793F CMD Off-Highway Truck Braking System Valve (Unloader)
243-0765 Bench Model Hose Machine For Use With the 242-3567 Variable Crimp Die Bowl{0374, 0599, 0684, 0738, 5057} 243-0765 Bench Model Hose Machine For Use With the 242-3567 Variable Crimp Die Bowl{0374, 0599, 0684, 0738, 5057}
793F and 793F CMD Off-Highway Truck Braking System Control Valve (Brake) - If Equipped
C12.9 Marine Engines Fuel System Primary Filter (Water Separator) Element - Replace
2013/10/03 Mandatory Firmware Update Upon Site Visit on Uninterruptible Power Supply {4480, 7620}