TA2 Technical Inspection for G3516H Engines{1000, 7565} Caterpillar


TA2 Technical Inspection for G3516H Engines{1000, 7565}

Usage:

G3516H GLM
Engine:
G3516H (S/N: GLM1-UP)

Introduction

Inspections are the most basic form of condition monitoring. The inspections are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to intervene before problems occur.

Note: Before adjusting product settings to comply with listed baseline TA2 values, consult SIS for the latest specification values.

Creating an Electronic Copy

Use the following procedure to create an editable electronic copy from SIS Web.

  1. Click format to print.

  1. Save the document as an HTML format.

  1. Open the document with Microsoft Word.

Electrical System

Table 1
Status (1)     Description     Specification     Actual     Comments    
    Inspect Battery Cables     Cables between the battery, the starter, and the engine ground must be the correct size. Wires and cables must be free of corrosion. Wires and cables must have cable support clamps in order to prevent stress on battery connections (terminals).            
    Battery Test     12.4 VDC or more         Refer to Special Instruction, SEHS7633, "Battery Test Procedure".    
    Charging System Test     18 VDC to 32 VDC         Refer to Special Instruction, REHS0354, "Charging System Troubleshooting"    
    Electric Starting System Test     12 to 16 V at −23° C (−10° F) to
−7° C (19° F)    
       
14 to 18 V at
−7° C (19° F) to
10° C (50° F)
16 to 24 V at
10° C (50° F) to
27° C (80° F)
( 1 ) N = Normal, M = Monitor, A = Action

Engine

Cooling System

Table 2
Status (1)     Description     Specification     Actual     Comments    
    Radiator Pressure Relief (Radiator Cap) (2)                
    Freezing Point of Engine Coolant                
    Conditioner Test of Engine Coolant                
    Belt Tension             Refer to Operation and Maintenance Manual.    
    Difference between the Upper and Lower Radiator Tank Temperatures                
( 1 ) N = Normal, M = Monitor, A = Action
( 2 ) Test for the pressure that is listed on the cap.

Fuel System

Table 3
Status (1)     Description     Specification     Actual     Comments    
    Fuel Pressure                
( 1 ) N = Normal, M = Monitor, A = Action

Lubrication System

Table 4
Status (1)     Description     Specification     Actual     Comments    
    Engine Oil Pressure at Low Idle                
    Engine Oil Pressure at High Idle                
( 1 ) N = Normal, M = Monitor, A = Action

Basic Engine

Table 5
Status (1)     Description     Specification     Actual     Comments    
    Engine Speed at Low Idle                
    Engine Speed at High Idle                
    Cylinder Cutout Test             Cat® Electronic Technician (Cat ET)    
    Engine Crankcase Pressure (Blowby)                
( 1 ) N = Normal, M = Monitor, A = Action

Air Inlet and Exhaust System

Table 6
Status (1)     Description     Specification     Actual     Comments    
    Boost Pressure                
( 1 ) N = Normal, M = Monitor, A = Action

S·O·S

ReferenceRefer to Operation and Maintenance Manual, SEBU9096, "Maintenance Interval Schedule" for more detail on performing S·0·S samples.

Table 7
Status (1)     Description     Obtain     Comments    
    Engine Oil Sample            
    Engine Coolant Sample (Level II)            
( 1 ) N = Normal, M = Monitor, A = Action

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