966H and 972H Wheel Loaders Power Train Caterpillar


Limited Slip Differential

Usage:

966H BJ6
The limited slip differential combines standard differential components with a special multi-disc clutch arrangement. The limited slip differential is designed to provide equal power to both wheels until the ground conditions cause a difference in traction between the left wheel and the right wheel. The limited slip differential transfers power from the wheel with the least traction to the wheel with the most traction.

The limited slip differential is a direct replacement for the standard differential. The limited slip differential is available in both the front axle group and the rear axle group.




Illustration 1g00280829

Limited Slip Differential

(1) Case housing

(2) Thrust washer

(3) Clutch pack

(4) Actuator housing

(5) Side gears

(6) Pinion (gears)

(7) Pinion (gears)

(8) Pinion shafts




Illustration 2g00352596

Locking Ratio

(4) Actuator housing

(8) Pinion shaft

(9) 50 degree angle

When the wheels have equal traction, the limited slip differential sends an equal amount of power to both of the wheels. Power to both wheels with the limited slip is similar to the function of the standard differential. One wheel begins to turn faster than the other wheel if there is a loss of traction. When one wheel is faster than the other, the internal forces that are present between shaft (8) and actuator housings (4) will react on 50 degree angle (9). The internal forces push actuator housings (4) against clutch packs (3). The torque of the clutch pack limits the loss of traction to the wheel that is turning faster.

The limited loss of traction is due to the internal friction of the differential. This effect is produced by two clutch packs (3) which are arranged symmetrically in the differential housing. In a standard differential, one wheel can be held in position when the engine is running and a gear is engaged. The other wheel will turn faster. In the limited slip differential, the above procedure would be more difficult because of clutch packs (3). The above procedure will become more difficult as power increases.

The limited slip differential is identical on the left side and the right side of two pinion shafts (8). The limited slip differential contains the following components: two thrust washers (2), two clutch packs (3), two actuator housings (4), two bevel gears (5) and four pinion gears (7) .

The inside splines of side gears (5) are connected to the sun gears for the final drives. The outside splines of side gears (5) are meshed with the inner friction discs in clutch packs (3). The side gears send the power through the sun gears and to the final drives.

Housing (1) is fastened to the bevel gear. Housing (1) has inner grooves which hold the outer discs. The outer discs are in clutch pack (3). The clutch pack also has inner discs between the outer discs. The inner discs are splined to the side gears. Actuator housings (4) also fit in the same grooves. The actuator housings are held with the discs from moving radially. Side gears (5) fit into actuator housings (4). Pinion shafts (8) also fit into actuator housings (4). The pinion shafts lie in the 50 degree notches in the actuator housings. Pinion gear (6) and pinion gear (7) are installed on the pinion shafts.




Illustration 3g00280979

Disassembled Limited Slip Differential

(1) Housing

(2) Thrust washer

(3) Clutch pack

(4) Actuator housing

(5) Side gears

(6) Pinion (gears)

(7) Pinion (gears)

(8) Pinion shafts

Operation of the Limited Slip Differential




Illustration 4g00352597

Normal No-slip Conditions

The limited slip differential operates identically to a standard differential during straight forward operation or during straight reverse operation. The limited slip differential provides 50 percent torque to each wheel.




Illustration 5g03012342

Maximum Slipping Conditions

When one wheel begins to turn faster than the other wheel, the clutch pack on the faster turning wheel is slipping. The slipping indicates that only 30 percent of the input torque is available at that wheel. 70 percent of the input torque is available to the slower turning wheel. For example, the inside tire during a turn provides 70 percent of the traction.

The advantage of a limited slip differential over a standard differential is shown by the difference in torque.

A standard differential could only transfer the same amount of torque from the slipping side to the opposite side. The limited slip differential can transfer 2.3 times the amount of torque to the slipping side. The overall advantage of the limited slip differential would be a 40 percent increase in traction to the slipping side.

Caterpillar Information System:

D10T2 Track-Type Tractor Systems Pin Puller Hydraulic System
966H and 972H Wheel Loaders Power Train Differential (Standard)
D10T2 Track-Type Tractor Systems Piston Pump (Implement)
966H and 972H Wheel Loaders Power Train Output Transfer Gears
966H and 972H Wheel Loaders Power Train Transmission Planetary
966H and 972H Wheel Loaders Power Train Transmission Hydraulic Control Operation
966H and 972H Wheel Loaders Power Train Modulating Valve (Transmission Clutch)
903C Compact Wheel Loader Plate Locations and Film Locations
621K, 623K, and 627K Wheel Tractor-Scrapers Systems Relief Valve (Line)
2013/02/01 Anti-Splash Tape is Available for Use with Current Fuel Line Shield Groups for 3500 Engines {1067, 1252}
966H and 972H Wheel Loaders Power Train Transmission Hydraulic Control
2013/01/31 Anti-Splash Tape is Available for use with Current Fuel Line Shield Groups used on 3500 Machine Engines {1067, 1252}
966H and 972H Wheel Loaders Power Train NoSPIN Differential
966H and 972H Wheel Loaders Power Train Fixed Axle (Front) and Oscillating Axle (Rear)
903C Compact Wheel Loader Steering Frame Lock
621K, 623K, and 627K Wheel Tractor-Scrapers Systems Metering Pump (HMU)
621K, 623K, and 627K Wheel Tractor-Scrapers Systems Oil Cooler (Torque Converter and Transmission)
966H and 972H Wheel Loaders Electrohydraulic System General Information (Electrohydraulic System)
966H and 972H Wheel Loaders Power Train Oil Coolers and Cooling System Operation
259D, 279D and 289D Compact Track Loaders, 257D, 277D and 287D Multi Terrain Loaders and 236D, 242D, 246D and 262D Skid Steer Loaders Engine Supplement Alternator - Remove and Install
903C Compact Wheel Loader Cab Door
621K, 623K, and 627K Wheel Tractor-Scrapers Systems Piston Pump (Implement)
621K, 623K, and 627K Wheel Tractor-Scrapers Systems Differential and Bevel Gear
D10T2 Track-Type Tractor Systems Hydraulic Oil Cooler
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.