- Articulated Truck:
- D20D (S/N: 9MG1-UP)
- D25D (S/N: 1HK1-UP)
- Backhoe Loader:
- 931 BHL (S/N: 68H1-UP; 87U1-UP; 88U1-UP; 32W1-UP)
- Landfill Compactor:
- 816B (S/N: 15Z1-UP)
- 816F Series 2 (S/N: BZR1-UP)
- 816F (S/N: 5FN1-UP; BMR1-UP)
- 816F Series 2 (S/N: BZR1-UP)
- Soil Compactor:
- 815B (S/N: 17Z1-UP)
- 815F Series 2 (S/N: BYN1-UP)
- 815F (S/N: BKL1-UP; 1GN1-UP)
- 815F Series 2 (S/N: BYN1-UP)
- Engine:
- D375 (S/N: 17B1-UP)
- Excavator:
- 215 (S/N: 96L1-UP; 57Y1-UP; 14Z1-UP; 61Z1-UP; 95Z1-UP)
- 215B (S/N: 9YB1-UP; 2XC1-UP; 4FC1-UP; 4JC1-UP)
- Integrated Toolcarrier:
- IT12 (S/N: 2YC1-UP; 4NC1-UP)
- IT12B (S/N: 1KF1-UP)
- IT12F (S/N: 1KF1-UP)
- IT14F (S/N: 4EL1-UP)
- IT18 (S/N: 7ZB1-UP; 9NB1-UP)
- IT18B (S/N: 4ZD1-UP; 1DF1-UP; 2NJ1-UP)
- IT18F (S/N: 6ZF1-UP; 5EJ1-UP)
- IT24F (S/N: 4NN1-UP; 6KN1-UP)
- IT28 (S/N: 8JB1-UP; 2KC1-UP)
- IT28B (S/N: 5SD1-UP; 1HF1-UP; 1JK1-UP)
- IT28F (S/N: 1JL1-UP; 3CL1-UP)
- IT28G (S/N: WAC1-UP; EWF1-UP; 8CR1-UP; 9AR1-UP; DBT1-UP)
- IT38F (S/N: 6FN1-UP; 5DR1-UP)
- IT38G Series II (S/N: JAN1-UP; CSX1-UP)
- IT38G (S/N: 7BS1-UP; 1CW1-UP)
- IT62G Series II (S/N: AYA1-UP)
- IT62G (S/N: AKP1-UP; 6PS1-UP)
- IT12B (S/N: 1KF1-UP)
- Load Haul Dump:
- R1300 (S/N: 6QW1-UP)
- Transmission:
- TH55FT-E70 (S/N: PCJ1-UP)
- Off-Highway Truck/Tractor:
- 776 (S/N: 14H1-UP; 14W1-UP)
- 776B (S/N: 6JC1-UP)
- 776C (S/N: 2TK1-UP)
- 776D (S/N: 5ER1-UP; AFS1-UP)
- 777 (S/N: 84A1-UP)
- 777B (S/N: 4YC1-UP)
- 777C (S/N: 4XJ1-UP)
- 777D (S/N: AGC1-UP; FKR1-UP; 3PR1-UP; 2YW1-UP; AGY1-UP)
- 784B (S/N: 5RK1-UP)
- 784C (S/N: 2PZ1-UP)
- 785 (S/N: 8GB1-UP)
- 785B (S/N: 6HK1-UP)
- 785C (S/N: 1HW1-UP; APX1-UP; 5AZ1-UP)
- 789 (S/N: 9ZC1-UP)
- 789B (S/N: 7EK1-UP)
- 789C (S/N: 2BW1-UP)
- 793 (S/N: 3SJ1-UP)
- 793B (S/N: 1HL1-UP)
- 793C (S/N: CBR1-UP; 4AR1-UP; ATY1-UP; 4GZ1-UP)
- 776B (S/N: 6JC1-UP)
- Petroleum Power Train Package:
- TH55-E70-3512CP (S/N: PNY1-UP)
- Pipelayer:
- 561M (S/N: 1KW1-UP)
- 571F (S/N: 95N1-UP)
- 571G (S/N: 5ZD1-UP; 16W1-UP)
- 572F (S/N: 96N1-UP)
- 572G (S/N: 8PC1-UP; 40U1-UP)
- 583H (S/N: 38A1-UP; 78V1-UP)
- 583K (S/N: 78V1-UP)
- 594 (S/N: 62H1-UP; 96V1-UP)
- 594H (S/N: 96V1-UP)
- 571F (S/N: 95N1-UP)
- Track-Type Loader:
- 931 (S/N: 08N1-UP; 10N1-UP; 78U1-UP)
- 931B (S/N: 4SC1-UP; 6EC1-UP; 25Y1-UP; 26Y1-UP; 29Y1-UP; 30Y1-UP)
- 931C Series II (S/N: 9AG1-UP; 6AJ1-UP; 2AK1-UP)
- 931C (S/N: 6RF1-UP; 7HF1-UP; 8AF1-UP; 5LG1-UP; 2BJ1-UP)
- 933 (S/N: 8FL1-UP; 9EL1-UP; 59D1-UP)
- 935B (S/N: 3DF1-UP)
- 935C Series II (S/N: 5DJ1-UP)
- 935C (S/N: 8CF1-UP)
- 939 (S/N: 9GL1-UP)
- 955 (S/N: 60A1-UP; 61H1-UP; 64J1-UP; 65H1-UP; 87H1-UP)
- 955A (S/N: 42D1-UP)
- 955H (S/N: 60A1-UP)
- 955K (S/N: 61H1-UP; 71J1-UP; 85J1-UP; 57M1-UP)
- 955L (S/N: 64J1-UP; 85J1-UP; 13X1-UP; 08Y1-UP)
- 977 (S/N: 46H1-UP; 84G1-UP)
- 977K (S/N: 46H1-UP; 48J1-UP; 11K1-UP)
- 977L (S/N: 48J1-UP; 11K1-UP; 14X1-UP; 64X1-UP; 95X1-UP)
- 983 (S/N: 38K1-UP)
- 983B (S/N: 58X1-UP)
- 931B (S/N: 4SC1-UP; 6EC1-UP; 25Y1-UP; 26Y1-UP; 29Y1-UP; 30Y1-UP)
- Track-Type Tractor:
- 5 (S/N: 84G1-UP)
- 7A (S/N: 72F1-UP)
- 9 (S/N: 45G1-UP)
- 9C (S/N: 20Y1-UP)
- 9U (S/N: 20H1-UP; 19K1-UP; 19Y1-UP)
- D3 (S/N: 06N1-UP; 79U1-UP)
- D3B (S/N: 2PC1-UP; 3YC1-UP; 5MC1-UP; 23Y1-UP; 24Y1-UP; 27Y1-UP; 28Y1-UP)
- D3C Series II (S/N: 5ZG1-UP; 7JG1-UP; 8DG1-UP; 4HJ1-UP; 5CJ1-UP)
- D3C Series III (S/N: 6SL1-UP; 7XL1-UP; 4KS1-UP; 4TS1-UP; 5GS1-UP; 9TS1-UP)
- D3C (S/N: 3RF1-UP; 6PF1-UP; 7JF1-UP; 8BF1-UP; 5KG1-UP; 1PJ1-UP)
- D4B (S/N: 2XF1-UP; 1SG1-UP)
- D4C Series II (S/N: 7KG1-UP; 9BG1-UP)
- D4C Series III (S/N: 6YL1-UP; 7SL1-UP; 4LS1-UP; 6BS1-UP; 8CS1-UP; 1FW1-UP)
- D4C (S/N: 1RJ1-UP; 2CJ1-UP)
- D5C Series III (S/N: 6ZL1-UP; 9DL1-UP; 5HS1-UP; 6CS1-UP; 7PS1-UP; 8ZS1-UP)
- D5C (S/N: 6PJ1-UP; 3MK1-UP; 9WH1-UP; 9XH1-UP)
- D5M (S/N: 6GN1-UP; 3CR1-UP; 3DR1-UP; 4BR1-UP; 7LR1-UP; 4JS1-UP; 5ES1-UP; 5FS1-UP; 6AS1-UP)
- D5N (S/N: AKD1-UP; AGG1-UP; CFH1-UP; CKT1-UP)
- D6 (S/N: 19B1-UP; 46J1-UP; 47J1-UP; 99J1-UP; 10K1-UP)
- D6C (S/N: 90B1-UP; 46J1-UP; 47J1-UP; 69J1-UP; 99J1-UP; 10K1-UP; 26K1-UP; 17R1-UP; 23U1-UP; 24U1-UP; 69U1-UP; 49W1-UP)
- D6D (S/N: 19B1-UP; 5YB1-UP; 36C1-UP; 37C1-UP; 38C1-UP; 6HC1-UP; 7XF1-UP; 7YK1-UP; 9FK1-UP; 74W1-UP; 75W1-UP; 03X1-UP; 04X1-UP; 05X1-UP; 06X1-UP; 19X1-UP; 20X1-UP; 30X1-UP; 31X1-UP; 32X1-UP; 33X1-UP; 01Y1-UP)
- D6E (S/N: 8FJ1-UP)
- D6G Series 2 (S/N: BWJ1-UP; 2MJ1-UP; 3SR1-UP)
- D6M (S/N: 9ZM1-UP; 2RN1-UP; 3WN1-UP; 4JN1-UP; 5NR1-UP; 5WR1-UP; 6LR1-UP; 2YS1-UP; 4GS1-UP; 4HS1-UP)
- D6N (S/N: DJA1-UP; PBA1-UP; CBF1-UP; CCG1-UP; ALH1-UP; JAH1-UP; CBJ1-UP; CCK1-UP; CBL1-UP; AKM1-UP; ALR1-UP; LJR1-UP; PER1-UP; CCS1-UP; GHS1-UP; MLW1-UP; ALY1-UP; DJY1-UP)
- D7F (S/N: 92E1-UP; 61G1-UP; 93N1-UP; 94N1-UP)
- D7G Series 2 (S/N: 7MB1-UP; 3ZD1-UP; 3GF1-UP; 35N1-UP; 64V1-UP; 65V1-UP; 91V1-UP; 92V1-UP; 44W1-UP; 45W1-UP; 72W1-UP)
- D8 (S/N: 76V1-UP; 77V1-UP)
- D8H (S/N: 36A1-UP; 46A1-UP)
- D8K (S/N: 66V1-UP; 76V1-UP; 77V1-UP)
- D9 (S/N: 66A1-UP; 91J1-UP; 90V1-UP)
- D9G (S/N: 66A1-UP; 90J1-UP; 91J1-UP)
- D9H (S/N: 12U1-UP; 90V1-UP; 97V1-UP; 98V1-UP; 99V1-UP)
- D9N (S/N: 1LH1-UP)
- 7A (S/N: 72F1-UP)
- Wheel Dozer:
- 814B (S/N: 16Z1-UP)
- 814F Series 2 (S/N: BXG1-UP)
- 814F (S/N: BGF1-UP; 9DM1-UP)
- 814F Series 2 (S/N: BXG1-UP)
- Wheel Loader:
- 910 (S/N: 80U1-UP; 40Y1-UP; 41Y1-UP)
- 910E (S/N: 1SF1-UP)
- 910F (S/N: 1SF1-UP)
- 916 (S/N: 2XB1-UP; 9WB1-UP; 5KC1-UP)
- 918F (S/N: 3TJ1-UP; 2CK1-UP; 5DL1-UP)
- 924F (S/N: 4YN1-UP; 5NN1-UP; 6MN1-UP; 7PN1-UP)
- 926 (S/N: 7TC1-UP; 94Z1-UP)
- 926E (S/N: 4NB1-UP; 8NB1-UP; 94Z1-UP)
- 928F (S/N: 8AK1-UP; 2XL1-UP; 7YM1-UP)
- 928G (S/N: GMB1-UP; DJD1-UP; WLG1-UP; 6XR1-UP; 7SR1-UP)
- 930 (S/N: 8CB1-UP; 71H1-UP; 79J1-UP; 41K1-UP; 73U1-UP)
- 930G (S/N: TFW1-UP)
- 930R (S/N: 57Z1-UP)
- 930T (S/N: 57Z1-UP)
- 938F (S/N: 1KM1-UP; 2RM1-UP; 8SM1-UP; 7SN1-UP)
- 938G Series II (S/N: RTB1-UP; MSC1-UP; CRD1-UP; PHN1-UP; B9Y1-UP)
- 938G (S/N: 4YS1-UP; 6WS1-UP; 8RS1-UP; 9HS1-UP)
- 950B (S/N: 31R1-UP; 63R1-UP; 65R1-UP; 22Z1-UP)
- 950E (S/N: 63R1-UP; 65R1-UP; 22Z1-UP)
- 950F Series II (S/N: 4DJ1-UP; 5SK1-UP; 8TK1-UP; 2LM1-UP)
- 950F (S/N: 7ZF1-UP; 6YG1-UP)
- 950G Series II (S/N: BAA1-UP; AYB1-UP; AYD1-UP; AYL1-UP; AXR1-UP; AYS1-UP; AXX1-UP)
- 950G (S/N: 2JS1-UP; 4BS1-UP; 6NS1-UP; 3JW1-UP; 5FW1-UP; 5MW1-UP; 8JW1-UP)
- 962G Series II (S/N: BAB1-UP; BAC1-UP; BAD1-UP; AYE1-UP; AYG1-UP; AXS1-UP; AXY1-UP)
- 962G (S/N: BDP1-UP; 3BS1-UP; 5AS1-UP; 5RS1-UP; 4PW1-UP; 6EW1-UP; 6HW1-UP; 7BW1-UP)
- 966F Series II (S/N: 8BG1-UP; 9YJ1-UP; 1SL1-UP)
- 966F (S/N: 4YG1-UP; 3XJ1-UP; 7HL1-UP)
- 970F (S/N: 7SK1-UP; 9JK1-UP; 7PL1-UP)
- 994 (S/N: 9YF1-UP)
- G910 (S/N: 3SD1-UP; 8GD1-UP)
- G916 (S/N: 5GD1-UP)
- G926 (S/N: 1SD1-UP; 3TD1-UP)
- 910E (S/N: 1SF1-UP)
- Wheel Skidder:
- 515 (S/N: 4LR1-UP)
- 525 (S/N: 1DN1-UP)
- 525B (S/N: 3KZ1-UP)
- 535B (S/N: AAE1-UP)
- 545 (S/N: 2FZ1-UP)
- 525 (S/N: 1DN1-UP)
- Wheel Tractor-Scraper:
- 613 (S/N: 71M1-UP; 72M1-UP)
- 613B (S/N: 72M1-UP; 38W1-UP)
- 613C Series II (S/N: KEH1-UP; B6J1-UP; 8LJ1-UP; TJK1-UP; 93X1-UP; LCZ1-UP)
- 613C (S/N: 92X1-UP)
- 627 (S/N: 50K1-UP; 54K1-UP; 68M1-UP; 69M1-UP)
- 627B (S/N: 14S1-UP; 15S1-UP; 32V1-UP; 33V1-UP; 34V1-UP; 37V1-UP; 38V1-UP; 56V1-UP)
- 627E (S/N: 6EB1-UP; 6FB1-UP; 6GB1-UP; 6HB1-UP; 7CG1-UP; 3WJ1-UP)
- 627F (S/N: 4YK1-UP; 1DL1-UP)
- 627G (S/N: DBD1-UP; AXF1-UP; AYK1-UP; CEX1-UP; CEZ1-UP; DBZ1-UP)
- 637 (S/N: 64M1-UP; 65M1-UP; 91N1-UP; 92N1-UP; 79P1-UP)
- 613B (S/N: 72M1-UP; 38W1-UP)
Introduction
Revision     | Summary of Changes in SEBF2110     |
03     | Changed supplier name from Sulzer Metco to Oerlikon Metco.     |
02     | Added confidentiality statement, Think Safety graphic, and updated Praxair TAFA arc spray system.     |
01     | Update effectivity and correct media number on reference documents.     |
00     | Information removed from SERF8704 (Flame Spray Guide CD) and SERF8473 (Arc Spray Guide CD) and formatted for delivery in SIS.     |
© 2014 Caterpillar All Rights Reserved.This guideline is for the use of Cat dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be in violation of intellectual property law. Information contained in this document is considered Caterpillar: Confidential Yellow.
This Reuse and Salvage Guideline contains the necessary information in order to allow a dealer to establish a parts reusability program. Reuse and salvage information enables Caterpillar dealers and customers to benefit from cost reductions. Every effort has been made in order to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of product design might have caused changes to your product which are not included in this publication. This Reuse and Salvage Guideline must be used with the latest technical information that is available from Caterpillar.
For questions or additional information concerning this guideline, submit a form for feedback in the Service Information System. In order to address an urgent issue, use the following resources in order to communicate your request to Caterpillar Repair Process Engineering:
- Caterpillar Dealer Technical Communicator
- Dealer Solution Network
- Caterpillar Technical Representative
- Knowledge Network
For further information on the equipment needed to perform thermal spray processes, refer to the following publications:
- Special Instruction, SEBF9236, "Fundamentals of High Velocity Oxygen Fuel (HVOF) Spray for Reconditioning Components"
- Special Instruction, SEBF9238, "Fundamentals of Arc Spray for Reconditioning Components"
- Special Instruction, SEBF9240, "Fundamentals of Flame Spray for Reconditioning Components"
Canceled Part Numbers and Replaced Part Numbers
This document may not include canceled part numbers and replaced part numbers. Use NPR on SIS for information about Canceled part numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.
Important Safety Information
Illustration 1 | g02139237 |
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly. Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not specifically recommended by Caterpillar is used, you must ensure that it is safe for you and for other people to use. You should ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information. |
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the safety alert symbol which is followed by a signal word such as danger, warning, or caution. The "WARNING" safety alert symbol is shown below.
Illustration 2 | g00008666 |
This safety alert symbol means:
Pay attention!
Become alert!
Your safety is involved.
The message that appears under the safety alert symbol explains the hazard.
Operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The safety information in this document and the safety information on the machine are not all inclusive. You must determine that the tools, procedures, work methods, and operating techniques are safe. You must determine that the operation, lubrication, maintenance, and repair procedures will not damage the machine. Also, you must determine that the operation, lubrication, maintenance, or the repair procedures will not make the machine unsafe.
The information, the specifications, and the illustrations that exist in this guideline are based on information which was available at the time of publication. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete, most current information before you start any job. Caterpillar dealers can supply the most current information.
Part Description
Base Metal     | Steel casting or forging     |
Hardness     | 28-34 Rc     |
Arc Spray Equipment and Procedure
Maximum Surface Finish     | 1.6 µm (63 microinches)     |
Reason for Spraying     | Wear, grooving, or corrosion     |
Mating Part Contact Area & Material     | Seal rings     |
Arc Spray Equipment Type     | SmartArc by Oerlikon Metco , TAFA 8830 MHU, or TAFA 8835 MHU     |
Wire     | TAFA 90MXC Wire Top Coat; TAFA 75B Bond Coat     |
Finish Thickness     | As Required     |
Spray Angle     | 90°     |
Substrate Pre-Heat Temperature     | 66° C (150° F) Do not direct arc on area to be sprayed     |
Substrate Temperature During Spraying Not to Exceed     | 148° C (300° F)     |
Auxiliary Cooling     | Filtered shop air     |
Rotation/Traverse Device     | Lathe     |
Rotation Speed     | 92 SMPM (300 SFPM)     |
Surface Preparation Method     | Undercut and Grit blast     |
Equipment Required     | Turn (Horizontal or Vertical) Lathe     |
Recommended Cutting Tool     | ISCAR DNMG 432 TF IC507     |
Blast Media Recommendation     | Pressure Type Only (Aluminum Oxide Grit)     |
Arc Spray     | Procedure     | Check List     | ||
Clean Part     | Degrease in hot Aluminum safe cleaner     |     | ||
Undercut     | If desired     |     | ||
Chamfer     | All edges - 45° x 0.76 mm (0.030 inch)     |
    | ||
Remove Oxide     | Use emery cloth or glass bead blaster     |     | ||
Clean Spray Area     | Commercial degreaser     |     | ||
Mask for Grit Blaster     | Duct tape, metal shield, or rubber     |     | ||
Grit Blast Equipment     | Pressure type only     |     | ||
Grit Type and Size     | 20 mesh aluminum oxide     |     | ||
Blast Air Pressure     | 690 kPa (100.0 psi)     |
    | ||
Blast Nozzle to Work Distance     | 51 mm (2.0 inch) - 150 mm (6.0 inch)     |
    | ||
Remove Blast Mask     | Remove mask material, make sure that surface is clean     |     | ||
Mask for Metal Spray     | Duct tape, metal shield, or rubber     |     | ||
Metal Spray Equipment Type     | SmartArcOerlikon Metco     | TAFA     |     | |
    | Consumable (Bondcoat)     | TAFA 75B     | TAFA 75B     |     |
Clamp Pressure | 275 kPa (40.0 psi)     |
    |     | |
Air Jets/Pressure | 415 kPa (60.0 psi)     |
415 kPa (60.0 psi)     |
    | |
Arc Load Volts | 30 V     | 30 V     |     | |
Amps | 125 Amps     | 150 Amps     |     | |
Gun to Work Distance (Standoff) | 128 mm (5.0 inch)     |
128 mm (5.0 inch).     |
    | |
Spray Rate/Bond Pass | 0.038 mm (0.0015 inch)/pass     |
0.038 mm (0.0015 inch)/pass     |
    | |
Consumable (Topcoat) | TAFA 90 MXC     | TAFA 90 MXC     |     | |
Clamp Pressure | 275 kPa (40.0 psi)     |
    |     | |
Air Jets/Pressure | 415 kPa (60.0 psi)     |
415 kPa (60.0 psi)     |
    | |
Arc Load Volts | 32 V     | 32 V     |     | |
Amps | 125 Amps     | 150 Amps     |     | |
Gun to Work Distance (Standoff) | 102 mm (4.0 inch)     |
102 mm (4.0 inch)     |
    | |
Spray Rate/Build Up | 0.038 mm (0.0015 inch)/pass     |
0.038 mm (0.0015 inch)/pass     |
    | |
Rotation Speed of Part (RPM) | RPM varies depending on diameter (122 to 207 RPM)     |     | ||
Rotation Speed of Part | 92 SMPM (300 SFPM)     |     | ||
Traverse Rate of Gun | 11 SMPM (40 SFPM)     |     | ||
Gun Fixturing Method     | Machine mount or hand held     |     | ||
Finishing Equipment     | Milling Machine     |     | ||
Part/Cutter Rotation Roughing     | 50 SMPM (150 SFPM)     |     | ||
Part/Cutter Rotation Finishing     | 75 SMPM (250 SFPM)     |     | ||
Coolant     | Oil based synthetic - 40:1 ratio     |     | ||
Traverse Speed     | 0.30 mm (0.012 inch)     |
    | ||
Depth of Rough Cut     | 0.51 mm (0.020 inch)     |
    | ||
Depth of Finish Cut     | 0.25 mm (0.010 inch)     |
    |
Flame Spray Equipment and Procedure
Maximum Surface Finish     | 1.6 µm (63 microinches)     |
Reason for Spraying     | Wear, grooving, or corrosion     |
Mating Part Contact Area & Material     | Seal Rings     |
Metco Equipment Type     | 6P-II by Oerlikon Metco     |
Metco Material     | Metco 453     |
Finish Thickness     | As Required     |
Finishing Allowance     | 0.51 mm (0.020 inch) to 0.64 mm (0.025 inch) per side     |
Spray Angle     | 90°     |
Substrate Pre-Heat Temperature     | 66° C (150° F) Do not direct flame on area to be sprayed     |
Substrate Temperature During Spraying Not to Exceed     | 148° C (300° F)     |
Auxiliary Cooling     | If desired     |
Rotation/Traverse Device     | Lathe or Turntable     |
Rotation/Traverse Speed     | 91.4 SMPM (300 SFPM)     |
Surface Preparation Method     | Undercut and Grit blast     |
Finishing Method     | Machine     |
Recommended Cutter Grade     | C-2, 883 Carboloy or equivalent     |
Flame Spray Process (6P)     | Procedure     | Check List     | ||
Clean Part     | Degrease in hot caustic solution     |     | ||
Undercut     | To "tru-up" surface     |     | ||
Chamfer     | All edges - 45° x 0.760 mm (0.030 inch)     |
    | ||
Remove Oxide     | Use fiber flap brush; Clean/strip disc     |     | ||
Clean Spray Area     | Metco cleaning solvent or equivalent     |     | ||
Mask for Blast     | Duct tape     |     | ||
Blast Equipment     | Pressure type only     |     | ||
Grit Type and Size     | 20 mesh aluminum oxide     |     | ||
Blast Air Pressure     | 690 kPa (100.0 psi)     |
    | ||
Blast Nozzle to Work Distance     | 51 mm (2.0 inch) to 150 mm (6.0 inch)     |
    | ||
Remove Blast Mask     | Remove mask, make sure that surface is clean     |     | ||
Mask for Spray     | Metco Anti-Bond or blue layout dye     |     | ||
Spray Equipment Type     | 6P-II Hand Held Thermo Spray System by Oerlikon Metco     |     | ||
Auxiliary Cooling     | If desired     |     | ||
Nozzle     | 6P-C7A-K "K" Nozzle     |     | ||
Air Capacity/Pressure     | 6P-3/Cooling air 140 kPa (20.0 psi) - 170 kPa (25.0 psi)     |
    | ||
Oxygen Pressure     | 210 kPa (30.0 psi)     |
    | ||
Oxygen Flow     | 1190 L/h (42.0 cfh)     |     | ||
Fuel Gas Pressure     | 100 kPa (15.0 psi)     |
    | ||
Fuel Gas Flow     | 1415 L/h (50.0 cfh)     |     | ||
Carrier Gas Pressure     | 380 kPa (55.0 psi)     |
    | ||
Carrier Gas Flow     | 1050 L/h (37.0 cfh)     |     | ||
Spray Rate/Build Up     | 5.5 kg (12.0 lb) per /hour 90 g (3.2 oz) per min     |
    | ||
Gun to Work Distance     | 230 mm (9.0 inch)     |
    | ||
Rotation Speed of Part (RPM)     | RPM varies depending on diameter (108 to 249 RPM)     |     | ||
Rotation Speed of Part (SFPM)     | 91.4 SMPM (300 SFPM)     |     | ||
Traverse Rate of Gun (SFPM)     | 15.24 SMPM (50 SFPM)     |     | ||
Gun Fixturing Method     | Machine mount or hand held     |     | ||
Top Coat/Thickness     | 0.10 mm (0.004 inch) to 0.15 mm (0.006 inch) per pass     |
    | ||
Finishing Equipment     | Lathe or Horizontal Mill     |     | ||
Part/Cutter Rotation (SFPM)     | 91.4 SMPM (300 SFPM)     |     | ||
Traverse Speed     | 0.05 mm (0.002 inch) to 0.10 mm (0.004 inch) per revolution     |
    | ||
Depth of Rough Cut     | 0.38 mm (0.015 inch) to 0.51 mm (0.020 inch) per side     |
    | ||
Depth of Finish Cut     | 0.25 mm (0.010 inch) to 0.38 mm (0.015 inch) per side     |
    | ||
Additional Finish Method     | Emery cloth for desired finish     |     |
Specifications
Illustration 3 | g02997121 |
Pump Drive Gear Inside Diameter     | |||
Part No.     | Illus. No.     | (A)     | (B)     |
1T-1418     | 1     | 93.662 ± 0.013 mm (3.6875 ± 0.0005 inch)     |
3.048 ± 0.025 mm (.1200 ± 0.0010 inch)     |
1T-1944     | 6     | 107.720 ± 0.030 mm (4.2409 ± 0.0012 inch)     |
0.800 ± 0.200 mm (0.0315 ± 0.0079 inch)     |
1T-1098     | 1     | 158.775 ± 0.025 mm (6.2510 ± 0.0010 inch)     |
2.300 ± 0.025 mm (0.0906 ± 0.0010 inch)     |
7T-1662     | 158.800 ± 0.05 mm (6.2520 ± 0.002 inch) |
||
1T-0265     | 146.075 ± 0.025 mm (5.7512 ± 0.0010 inch) |
2.000 ± 0.025 mm (0.0787 ± 0.0010 inch)     |
|
1T-0045     | 93.663 ± 0.013 mm (3.6875 ± 0.0005 inch) |
1.300 ± 0.025 mm (0.0512 ± 0.0010 inch)     |
|
1T-0979     | 146.075 ± 0.025 mm (5.7512 ± 0.0010 inch) |
1.500 ± 0.025 mm (0.0591 ± 0.0010 inch)     |
|
1T-0989     | |||
1T-0839     | 2     | 114.320 ± 0.020 mm (4.5008 ± 0.0008 inch)     |
5.480 ± 0.025 mm (0.2157 ± 0.0010 inch)     |
1T-1396     | 95.280 ± 0.020 mm (3.7512 ± 0.0008 inch) |
3.000 ± 0.025 mm (0.1181 ± 0.0010 inch)     |
|
7T-0426     | 114.320 ± 0.020 mm (4.5008 ± 0.0008 inch) |
||
1T-1631     | 3     | 101.625 ± 0.025 mm (4.0010 ± 0.0010 inch) |
|
1T-0729     | 99.906 ± 0.008 mm (3.9333 ± 0.0003 inch) |
||
1T-0899     | 2.300 ± 0.025 mm (0.0906 ± 0.0010 inch) |
||
1T-2010     | 4     | 95.280 ± 0.03 mm (3.7512 ± 0.0012 inch)     |
3.000 ± 0.025 mm (0.1181 ± 0.0010 inch)     |
1T-1842     | |||
1T-1002     | 82.580 ± 0.020 mm (3.2512 ± 0.0008 inch) |
2.300 ± 0.025 mm (0.0906 ± 0.0010 inch)     |
|
8E-9268     | 41.800 ± 0.025 mm (1.6457 ± 0.0010 inch) |
1.501± 0.025 mm (0.0591 ± 0.0010 inch)     |
|
8E-8488     | 101.650 ± 0.05 mm (4.0020 ± 0.0020 inch) |
4.200 ± 0.025 mm (0.1654 ± 0.0010 inch)     |
|
1T-0436     | 114.330 ± 0.020 mm (4.5012 ± 0.0008 inch) |
2.300 ± 0.025 mm (0.0906 ± 0.0010 inch)     |
|
1T-1780     | 5     | 95.280 ± 0.03 mm (3.7512 ± 0.0012 inch)     |
3.000 ± 0.025 mm (0.1181 ± 0.0010 inch)     |
1T-1979     | |||
1T-1868     | |||
6Y-3167     | 6     | 101.650 ± 0.05 mm (4.0020 ± 0.0020 inch)     |
4.200 ± 0.025 mm (0.1654 ± 0.0010 inch)     |
115-2347     | |||
125-2160     | |||
137-4548     | |||
144-0781     | |||
104-6698     | 5     | 19.068± 0.021 mm (0.7507 ± 0.0008 inch)     |
0.916 ± 0.025 mm (0.0361 ± 0.0010 inch)     |
9U-8246     | 6     | 101.650 ± 0.05 mm (4.0020 ± 0.0020 inch)     |
4.000 ± 0.025 mm (0.1575 ± 0.0010 inch)     |