Illustration 1 | g02697140 |
(1) Engine lifting eyes (2) Base lifting eyes (3) Generator lifting eyes |
NOTICE |
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Never bend the eyebolts and the brackets. Only load the eyebolts and the brackets under tension. Remember that the capacity of an eyebolt is less as the angle between the supporting members and the object becomes less than 90 degrees. When it is necessary to remove a component at an angle, only use a link bracket that is properly rated for the weight. |
Use a hoist to remove heavy components. Use an adjustable lifting beam to lift the entire package. Use an adjustable lifting beam to lift the engine. All supporting members (chains and cables) should be parallel to each other. The chains and cables should be perpendicular to the top of the object that is being lifted.
Some removals require lifting fixtures in order to obtain proper balance. Lifting fixtures also help to provide safety.
Lifting eyes are designed and installed for each package. Alterations to the lifting eyes and/or the package make the lifting eyes and the lifting fixtures obsolete. If alterations are made, ensure that proper lifting devices are provided. Consult your Cat dealer for information regarding fixtures for proper lifting.
Lifting the Generator Set Package
Illustration 2 | g03203185 |
Generator set lift equipment configurations |
Note: Two 2320 mm (91.3 inch) spreader bars are required to lift the generator set safely.
Do NOT use the engine lifting eyes or the generator lifting eyes to lift the entire package. Lifting points (2) have been provided on the base rails of the generator set for lifting the entire package. However, lifting the engine and the generator together requires special equipment and procedures. Consult your Cat dealer for information regarding fixtures for proper lifting of your generator set package.
NOTICE |
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Do not lift the Generator Set package with the radiator attached. |
NOTICE |
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Do not lift the Generator Set package with the aftertreatment system attached. |
Lifting the Engine Only
Illustration 3 | g01231042 |
Engine lifting groups (1) are not meant to lift the engine without the installation of the lifting shackles that are shipped with the engine. The lifting groups have a protective cover that prevents using the lifting groups for lifting the package. Follow these steps in order to lift the engine ONLY:
- Remove the protective covers.
- Install the shackles onto the lifting groups.
- Use a properly rated spreader bar with the shackles to lift the engine ONLY.
Illustration 4 | g01948465 |
When you are through lifting the engine, reverse the above procedure to return the engine to the original condition.
Lifting the Generator Only
Note: The control panel and the terminal box will need to be removed before attempting to lift the generator.
To remove the generator ONLY, use lifting eyes (3) that are on the generator.
Lifting the CEM
To lift the CEM, use the appropriate lifting equipment and lifting eyes (1) that are located on each side of the CEM.
Illustration 5 | g02686410 |
(1) Lifting eyes |
Lifting the Dosing Cabinet
To lift the dosing cabinet, thread the appropriate lifting equipment through the indicated lifting points.
Illustration 6 | g02789674 |