CX31 On-Highway Transmission Caterpillar


Retarder Hydraulic Control Valve - Assemble

Usage:

CX31 D9R

Assembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
4C-9507  Retaining Compound 


    Illustration 1g02402145

  1. Install cartridge (25). Apply Tooling (A) onto orifice (24). Install orifice (24). Tighten orifice (24) to a torque of 2 +0.5 - 0.0 N·m (18 +4 -0 lb in).


    Illustration 2g02402143

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.


  2. Install spring (23), spool assembly (22), O-ring seal (21), and plug (20). Tighten plug (20) to a torque of 25 ± 5 N·m (18 ± 4 lb ft).


    Illustration 3g02402141

  3. Install ball (19). Install stop (18). Tighten stop (17) to a torque of 19 ± 4 N·m (14 ± 3 lb ft).


    Illustration 4g02402139

  4. Install O-ring seals (17). Install coil assembly (16). Install nut (15). Tighten nut (15) to a torque of 13 ± 1.5 N·m (115 ± 13 lb in).


    Illustration 5g02402136

  5. Install solenoid valve (14). Tighten solenoid valve (14) to a torque of 50 ± 5 N·m (37 ± 4 lb ft). Install O-ring seal (13) and O-ring seal (12).


    Illustration 6g02402120

  6. Install plate (11) and reducing valve (10). Install bolts (9). Tighten bolts (9) to a torque of 30 ± 4 N·m (22 ± 3 lb ft).


    Illustration 7g02402116

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.


  7. Install spring (8) and stop (7).

  8. Install spool (6), spring (5), and slug (4).

  9. Install O-ring seal (3), plate (2), and bolts (1). Tighten bolts (1) to a torque of 30 ± 4 N·m (22 ± 3 lb ft).

End By:

  1. Install the retarder hydraulic control valve.

Caterpillar Information System:

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