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Introduction
Revision | Summary of Changes in SEBF8060 |
---|---|
13 | Added new serial number prefixes for New Product Introduction (NPI).
Inserted contents from SEBF2114 Reuse And Salvage Guideline , "Thermal Spray Procedures for Transmission, Torque Converter and Torque Divider Shafts" in to this media. |
12 | Added dimensional information, illustration, and table for 2 part numbers. |
11 | Added dimensional information, illustrations, and tables for 34 part numbers. Corrected Illustrations 9,10,43, and 54 Updated boilerplate information and Tooling Table 3. |
10 | Added 1 part number. |
09 | Added 31 part numbers. |
© 2018 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law.
Information contained in this document is considered Caterpillar: Confidential Yellow.
This Reuse and Salvage Guideline contains the necessary information to allow a dealer to establish a parts reusability program. Reuse and salvage information enables Caterpillar dealers and customers to benefit from cost reductions. Every effort has been made to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of product design might have caused changes to your product which are not included in this publication. This Reuse and Salvage Guideline must be used with the latest technical information that is available from Caterpillar.
For technical questions when using this document, work with your Dealer Technical Communicator (TC).
To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback in the Service Information System (SIS Web) interface.
Canceled Part Numbers and Replaced Part Numbers
This document may include canceled part numbers and replaced part numbers. Use the Numerical Part Record (NPR) on the Service Information System Website (SIS Web) for information about canceled part numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.
Important Safety Information
Illustration 1 | g02139237 |
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly. Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar is used, ensure that it is safe for you and for other people to use. Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information. |
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” which is followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. Refer to Illustration 2 for an example of a “WARNING” Safety Alert Symbol.
Illustration 2 | g00008666 |
This safety alert symbol means:
Pay Attention!
Become Alert!
Your safety is Involved.
The message that appears under the safety alert symbol explains the hazard.
Operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The safety information in this document and the safety information on the machine are not all inclusive. Determine that the tools, procedures, work methods, and operating techniques are safe. Determine that the operation, lubrication, maintenance, and repair procedures will not damage the machine. Also, determine that the operation, lubrication, maintenance, and repair procedures will not make the machine unsafe.
The information, the specifications, and the illustrations that exist in this guideline are based on information which was available at the time of publication. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete, most current information before you start any job. Caterpillar dealers can supply the most current information.
Summary
Transmission, torque divider, and torque converter shafts that exhibit wear and or grooves in specific areas may be reused after an application of chrome plating or thermal spray and machining to original specifications.
This guideline provides information regarding the application of chrome plating or thermal spraying to the worn surfaces of specific shafts. The tables given provide the necessary machining information to return shafts to original specifications.
Oerlikon Metco Inc. is one manufacturer of acceptable thermal spraying equipment and powder. Refer to Table 2 for Oerlikon Metco Inc. web address.
Note: Check with the manufacturer of the thermal spraying equipment for specific surface preparation and thermal spraying recommendations.
NOTICE |
---|
The application of chrome plating or thermal spray on a surface that is directly contacted by bearing balls, rollers, or needles will, usually, result in early failure of that surface which in turn will cause extensive damage to the transmission. High loading (the action of high force to the surface) per unit of surface area (by the rollers) will cause a failure in the chrome plating or thermal spray. The correct application of chrome and thermal spray is acceptable to build up (add material to) only those areas which give support to the inner race of the roller bearing and which are not running surfaces for the rollers or balls. |
NOTICE |
---|
The shaft must be put in an oven at |
This guideline contains the latest standards of engineering, which will help minimize owning and operating costs. A part can be expected to reach the next Planned Component Rebuild (PCR), if the part meets the specifications within this guideline and if the part is used in the same application. Do not install a part that is not reusable. During reconditioning, correct any condition that might have caused the original failure.
References
References | |
---|---|
Media Number | Publication Type & Title |
Channel1 | Why Reuse and Salvage Parts |
https://channel1.mediaspace.kaltura.com/media/Why+Reuse+and+Salvage+Parts/0_ae9rhu2z | |
Oerlikon Metco Inc. | https://www.oerlikon.com/metco |
PERJ1017 | Special Publication
"Dealer Service Tools Catalog" |
SEBF8187 | Reuse and Salvage Guidelines
"Standardized Parts Marking Procedures" |
SEBF8193 | Reuse and Salvage Guidelines
"Reusability of Drive Train Gears" |
SEBF9236 | Reuse and Salvage Guidelines
"Fundamentals of High Velocity Oxygen Fuel (HVOF) Spray for reconditioning Components" (1) |
SEBF9238 | Reuse and Salvage Guidelines
"Fundamentals of Arc Spray for reconditioning Components" (1) |
SEBF9240 | Reuse and Salvage Guidelines
"Fundamentals of Flame Spray for Reconditioning Components" (1) |
(1) | Only Cat dealers may utilize applications for Thermal Spray. The processes must be carried out within the facilities of the dealership. The dealership must maintain a clean environment and always use the correct equipment for all processes in each Thermal Spray Application. |
Service Advisories, Service Letters, and Technical Service Bulletins
NOTICE |
---|
The most recent Service Advisories, Service Letters, and Technical Service Bulletins that are related to this component should be reviewed before beginning work. Often Service Advisories, Service Letters, and Technical Service Bulletins contain upgrades in repair procedures, parts, and safety information which pertain to the components being repaired. |
Tooling and Equipment
Note: The Tooling and Equipment in Table 3 is not an all inclusive list of Tooling required to perform every task within this document. Tooling needs may vary for scope of work to be performed for each specific rebuild.
Required Tooling and Equipment | ||
---|---|---|
Part Number | Description | Designation |
— (1) | Personal Protective Equipment (PPE) | Personal Protection |
— (2) | Clevis/ Shackle | Component
Repositioning and Movement |
— (2) | Lifting Eye Assemblies | Component
Repositioning and Movement |
— (2) | Tool (Cribbing) | Component
Repositioning and Movement |
Towel | General Cleaning | |
Metal Marking Pen | Parts Marking | |
Seal Pick
Kit |
Step Inspection | |
Instrument Group
Micrometer, Outside 0.00 - 4.00 inch |
External
Measurement Checks |
|
Instrument Group
Micrometer, Outside 2.00 - 6.00 inch |
External
Measurement Checks |
|
Instrument Group
Micrometer, Outside - Digital |
External
Measurement Checks |
|
Tool Group
Dial Indicator |
Run-Out Checks | |
Surface Reconditioning Pad (180 GRIT) | Surface
Preparation |
|
Abrasive Material (ROLL) | Surface
Preparation / De-burring |
|
Disc
(Coarse) |
Surface
Preparation / De-burring |
|
Grinding Wheel | Surface
Preparation / De-burring |
|
Threaded Shaft | Surface
Preparation / De-burring |
|
Holder (Disc Pad) | Surface
Preparation / De-burring |
|
Grinding Wheel | Surface
Preparation / De-burring |
|
Grinding Wheel | Surface
Preparation / De-burring |
|
Norton No. 32.A-80-K5-VBE
(or similar aluminum oxide, vitrified bond) |
Grinding Wheel | Surface
Preparation / De-burring |
Wheel Grinder Group | Surface
Preparation / De-burring |
|
Die Grinder (Right Angle) | Surface
Preparation / De-burring |
|
Flap Brush Assembly
3 inch x 2 inch 120 grit |
Surface
Preparation / De-burring |
|
Flap Brush Assembly
3 inch x 2inch 240 grit |
Surface
Preparation / De-burring |
|
Grinder | Surface
Preparation / De-burring |
|
Indicator
(Profilometer) |
Surface Texture
Tester |
|
Tool
Specimen |
Surface Texture
Tester |
|
Comparison Gauge (Surface Texture) | Surface Texture
Tester |
|
Magnifying Glass | Visual Surface
Inspection (VT) |
|
Brush
Wire |
General Cleaning/
Liquid Penetrant Testing (PT) |
|
Paper Towel | Liquid Penetrant
Testing (PT) |
|
— | Penetrating Oil | Liquid Penetrant
Testing (PT) |
— | Developer | Liquid Penetrant
Testing (PT) |
Crack Detection Kit (Magnetic Particle) | Dry Magnetic
Particle Testing (MPT) |
|
Lamp Group
Ultraviolet |
Wet Magnetic
Particle Testing (MPT) |
|
— | Rust Preventative Solution | Surface Protection |
(1) | Refer to Special Publication, PERJ1017, "Dealer Service Tools Catalog" for Personal Protective Equipment (PPE) part numbers suitable by geographic location and local safety standards. |
(2) | Refer to Special Publication, PERJ1017, "Dealer Service Tools Catalog" for suitable tooling. |
Preparation Recommendations
Personal injury can result when using cleaner solvents. To help prevent personal injury, follow the instructions and warnings on the cleaner solvent container before using. |
Personal injury can result from air pressure. Personal injury can result without following proper procedure. When using pressure air, wear a protective face shield and protective clothing. Maximum air pressure at the nozzle must be less than |
- Before you inspect a part, clean the part thoroughly to ensure that all components are free from rust, oil, burrs, and debris prior to inspection. A surface irregularity can hide the indication of an unacceptable defect.
- Use a proper lifting device to provide safety to the operator. Also, use a proper lifting device to prevent damage to the part when you lift the part.
- During cleaning, do not damage machined surfaces.
- Do not use pressurized air to dry internal components. Compressed air has moisture and contaminants that can cause premature failure of internal components.
- Put hydraulic oil on all machined surfaces to prevent rust or corrosion if inspection is not done immediately after cleaning. Carefully store the parts in a clean container.
- Inspect all flange mating surfaces for fretting. Ensure that flange mating surfaces are true and free from raised material resulting from rust, nicks, and dents.
- Use appropriate thread taps to chase all threaded holes.
Standardized Parts Marking Procedure
Reference: SEBF8187Reuse and Salvage Guidelines, "Standardized Parts Marking Procedures".
The code is a Cat standard and is used to record the history of a component. The code will identify the number of rebuilds and hours at the time of each rebuild. This information is important and should be considered for any decision to reuse a component.
Ensure that the mark is not covered by a mating part. Use a metal marking pen to mark the code onto the component.
NOTICE |
---|
Do not use numbering stamp punches to mark internal components. The impact from striking the stamp will cause an abnormal stress riser. The added stress riser may cause premature part failure. |
Illustration 3 | g06124077 |
DO NOT use numbering stamp punches to mark internal components. |
The procedure for marking components is a Cat standard. This code is helpful when the machine is sold into a different territory after the first rebuild. During an overhaul, the previous code of a part should never be removed.
Example 1
Illustration 4 | g03856853 |
Typical Example |
Illustration 4 shows code (1-15). The first number (1) indicates that the gear had been rebuilt once. The second number (15) indicates that there were 15,000 hours on the gear at the time of rebuild.
Example 2
Illustration 5 | g03856857 |
Typical Example |
Illustration 5 shows code (1-12) and code (2-10). Code (2-10) represents the information from the second rebuild. The first number (2) indicates that the gear had been rebuilt twice. The second number (10) indicates that 10,000 hours accumulated on the gear between the first and second rebuild.
Note: Add the first and second rebuild hours to obtain the total number of hours for the gear in Illustration 5. In this example, the gear has a total of 22,000 hours.
Example 3
Illustration 6 | g03519882 |
Typical Example |
(A) Mark the planet pin on either end using a metal marking pen.
Measurement Techniques
NOTICE |
---|
Precise measurements shall be made when the component and measurement equipment are at |
Measurement Tooling Calibration
Outside Micrometers
Illustration 7 | g06208395 |
Typical example of calibrating outside micrometer (A). (A) Outside Micrometer |
Measurement Tooling include precision inside and outside diameter micrometers capable of measuring four decimal places in inches or three decimal places in millimeters. Measurement Tooling should be calibrated using gauge blocks certified to a national standard such as the National Institute of Standards and Technology (NIST).
Shaft and Journal Diameters
Illustration 8 | g06314511 |
Typical example of measuring an Outside Diameter (OD) Dimension. To obtain the Dimension (F), measure the distance between Locations (D) and (E). (C) Indicates the diameter of the shaft. (D) Shoulder of the shaft. (E) End of the shaft. (F) Indicates the overall measurable length of the shaft journal. |
Note: Measurements taken on the edge of a shaft may not give an accurate measurement.
Take measurements at locations (C1), (C2), and (C3).
Then take measurements at locations (C4), (C5), and (C6).
To ensure adequate life of the components, this document contains precise tolerances for measurements taken on various features. Ensure that several sample measurements are taken at different locations on the same feature. Measure diameters of external shafts/ journals in six places to identify tapered and or oval conditions. Refer to Illustration 8.
Inspections
Inspect shaft for visible damage. Refer to the "Crack Detection Methods" section for procedures to check for cracks.
Procedure for Grinding before Plating
Use the following procedure for the worn surfaces before plating:
- Install the shaft in an external grinder. Set the shaft at an indication of zero Total Indicator Reading (TIR).
- Grind the worn surface to a depth that will remove all indications of wear. The machined surface must be concentric (have a common center) with the diameters on each end of the shaft. The diameters provided in this guideline are specific to the shaft part number, refer to tables for details. There must be no indication of errors during grinding, such as chattering, heat checks, or burning.
- Use standard commercial masking, plating baths, and procedures for application of the hard chrome plating.
Procedure for Grinding after Plating
Use the following procedure for the worn surfaces after plating:
- Install the shaft in an external grinder. Set the shaft at an indication of zero TIR.
- Grind the chrome plating carefully to prevent heat or pressure damage to the plating. Grind with a Norton No. 32.A-80-K5-VBE or similar aluminum oxide, vitrified bond grinding wheel. Use a large volume of cutting fluid, either heavy-duty synthetic or light, soluble oil. Use wheel speeds of 1980 to 2590 surface meters per minute (6500 to 8500 surface feet per minute) and medium to high work speed to prevent heat damage. Stock removal must be limited to a maximum of
0.25 mm (0.010 inch) per pass. - Grind the surface to within the tolerances shown in the tables. The machined surface must be no more than 1.6 µm (63 µin) unless some other specification is given in the tables. Also, the final ground surface must be concentric with the diameter given in the tables.
Note: Micrometer (µm) and microinch (µin) dimensions are measurements of how smooth a given surface is. If the grinding wheel, speed and feed given in this guideline are used, the surface texture will not be rougher than the needed finish. To determine how smooth the finish is, use a profilometer to measure the surface texture of the shaft journals.
Specification
Apply chrome plating or thermal spray only on those areas shown in the tables. The marks that show wear on the shaft will indicate how wide an area needs plating. It is best to go slightly beyond this area, especially when it is easier to put protection on the areas that are not to be coated. Refer to "Thermal spray Procedures""Thermal spray Procedures" section.
Transmission Planetary Input / Center Shafts
Illustration 9 | g06317043 |
Typical Example |
Tables 4 and 5 contain the tolerances for Illustration 9.
Planetary Center Shaft Part Numbers Refer to Illustration 9. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | — | C1 = | C2 = | C3 = |
C | |
|
— | C1 = | C2 = | C3 = |
D | |
— | — |
Planetary Center Shaft Part Numbers Refer to Illustration 9. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | — | C1 = | C2 = | C3 = |
C | |
|
— | C1 = | C2 = | C3 = |
D | |
— | — |
Illustration 10 | g06314164 |
Typical Example |
Tables 6 and 7 contain the tolerances for Illustration 10.
Planetary Center Shaft Part Number Refer to Illustration 10. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
— | — | |||
C | |
|
— | C1 = | C2 = | C3 = |
D | |
— | — |
Planetary Center Shaft Part Numbers Refer to Illustration 10. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
— | — | |||
C | |
|
— | C1 = | C2 = | C3 = |
D | |
— | — |
Illustration 11 | g02163136 |
Typical Example |
Tables 8 through 11 contain the tolerances for Illustration 11.
Transmission Center Shaft Part Number Refer to Illustration 11. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
|
— | C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
|
C1 = | C2 = | C3 = |
E | |
— | |
C1 = | C2 = | C3 = |
F | |
— | Groove wall Groove wall maximum of |
|||
G | |
— | Groove wall Groove wall maximum of |
Transmission Center Shaft Part Number Refer to Illustration 11. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | — | — | — | |||
B | |
|
— | C1 = | C2 = | C3 = |
C | — | — | — | |||
D | — | — | — | C1 = | C2 = | C3 = |
E | |
— | |
C1 = | C2 = | C3 = |
F | — | — | — | |||
G | — | — | — |
Transmission Center Shaft Part Number Refer to Illustration 11. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
|
— | C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
|
C1 = | C2 = | C3 = |
E | |
— | |
C1 = | C2 = | C3 = |
F | |
— | Groove wall Groove wall maximum of |
|||
G | |
— | Groove wall Groove wall maximum of |
Transmission Center Shaft Part Number Refer to Illustration 11. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
|
— | C1 = | C2 = | C3 = |
C | — | — | — | |||
D | — | — | — | C1 = | C2 = | C3 = |
E | |
— | |
C1 = | C2 = | C3 = |
F | |
— | Groove wall Groove wall maximum of |
|||
G | — | — | — |
Illustration 12 | g02171193 |
Typical Example |
Table 12 contains the tolerances for Illustration 12.
Planetary Center Shaft Part Number Refer to Illustration 12. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
C1 = | C2 = | C3 = |
B | |
— | |
|||
C | |
— | — | |||
D | |
— | |
|||
E | |
— | — | |||
F | |
— | — | C1 = | C2 = | C3 = |
G | |
— | Groove wall |
|||
H | |
— | Groove wall |
Illustration 13 | g06314783 |
Typical Example |
Table 13 contains the tolerances for Illustration 13.
Planetary Input Shaft Part Number Refer to Illustration 13. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
C1 = | C2 = | C3 = |
Illustration 14 | g02163705 |
Typical Example |
Tables 14 through 17 contain the tolerances for Illustration 14.
Transmission Input Shaft Part Numbers Refer to Illustration 14. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | — | — | — | |||
C | — | — | — | |||
D | |
|
— | C1 = | C2 = | C3 = |
E | — | — | — | C1 = | C2 = | C3 = |
F | |
|
— | C1 = | C2 = | C3 = |
G | |
|
— | C1 = | C2 = | C3 = |
H | |
|
— | C1 = | C2 = | C3 = |
J | — | — | — | |||
K | — | — | — | |||
L | — | — | — |
Transmission Input Shaft Part Numbers Refer to Illustration 14. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
|
|||
C | — | — | — | |||
D | — | — | — | C1 = | C2 = | C3 = |
E | — | — | — | C1 = | C2 = | C3 = |
F | |
|
— | C1 = | C2 = | C3 = |
G | |
|
— | C1 = | C2 = | C3 = |
H | |
|
— | C1 = | C2 = | C3 = |
J | |
— | — | |||
K | — | — | — | |||
L | — | — | — |
Transmission Input Shaft Part Number Refer to Illustration 14. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
— | |||
C | |
|
— | |||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
|
— | C1 = | C2 = | C3 = |
F | |
|
— | C1 = | C2 = | C3 = |
G | — | — | — | C1 = | C2 = | C3 = |
H | |
|
— | C1 = | C2 = | C3 = |
J | |
— | — | |||
K | |
— | — | |||
L | |
— | — |
Transmission Input Shaft Part Numbers Refer to Illustration 14. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | — | |||
C | — | — | — | |||
D | |
|
— | C1 = | C2 = | C3 = |
E | — | — | — | C1 = | C2 = | C3 = |
F | |
|
— | C1 = | C2 = | C3 = |
G | |
|
— | C1 = | C2 = | C3 = |
H | |
|
— | C1 = | C2 = | C3 = |
J | |
— | — | |||
K | — | — | — | |||
L | — | — | — |
Illustration 15 | g02163121 |
Typical Example |
Tables 18 through 21 contain the tolerances for Illustration 15.
Planetary Input Shaft Part Number Refer to Illustration 15. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
C | |
— | |
C1 = | C2 = | C3 = |
D | |
— | — | |||
E | |
— | — | C1 = | C2 = | C3 = |
F | |
— | — | |||
G | |
— | — | |||
H | |
— | — | C1 = | C2 = | C3 = |
J | |
|
— | C1 = | C2 = | C3 = |
K | |
— | — | |||
L | |
— | Groove wall Groove wall maximum of |
|||
M | |
— | Groove wall Groove wall maximum of |
|||
N | |
— | Groove wall Groove wall maximum of |
|||
P | |
— | — |
Planetary Input Shaft Part Numbers Refer to Illustration 15. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
C | |
— | |
C1 = | C2 = | C3 = |
D | |
— | — | |||
E | |
— | — | C1 = | C2 = | C3 = |
F | |
— | — | |||
G | |
— | — | |||
H | |
— | — | C1 = | C2 = | C3 = |
J | |
|
— | C1 = | C2 = | C3 = |
K | — | — | — | |||
L | |
— | Groove wall Groove wall maximum of |
|||
M | |
— | Groove wall Groove wall maximum of |
|||
N | |
— | Groove wall Groove wall maximum of |
|||
P | — | — | — |
Planetary Input Shaft Part Number Refer to Illustration 15. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
C | |
— | |
C1 = | C2 = | C3 = |
D | |
— | — | |||
E | |
— | — | C1 = | C2 = | C3 = |
F | |
— | — | |||
G | |
— | — | |||
H | |
— | — | C1 = | C2 = | C3 = |
J | |
|
— | C1 = | C2 = | C3 = |
K | — | — | — | |||
L | |
— | Groove wall Groove wall maximum of |
|||
M | |
— | Groove wall Groove wall maximum of |
|||
N | |
— | Groove wall Groove wall maximum of |
|||
P | — | — | — |
Planetary Input Shaft Part Number Refer to Illustration 15. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
C | |
|
|
C1 = | C2 = | C3 = |
D | |
|
— | |||
E | |
|
|
C1 = | C2 = | C3 = |
F | |
|
— | |||
G | |
|
— | |||
H | |
|
|
C1 = | C2 = | C3 = |
J | |
|
|
C1 = | C2 = | C3 = |
K | |
|
— | |||
L | |
— | Groove wall Groove wall maximum of |
|||
M | |
— | Groove wall Groove wall maximum of |
|||
N | |
— | Groove wall Groove wall maximum of |
|||
P | |
— | — |
Illustration 16 | g02169894 |
Typical Example |
Table 22 contains the tolerances for Illustration 16.
Planetary Center Shaft Part Numbers Refer to Illustration 16. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
C | |
|
— | |||
D | |
— | Groove wall Groove wall maximum of |
Illustration 17 | g02160955 |
Typical Example |
Tables 23 and 24 contain the tolerances for Illustration 17.
Transmission Upper Shaft Part Number Refer to Illustration 17. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
Transmission Upper Shaft Part Number Refer to Illustration 17. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
Illustration 18 | g02161061 |
Typical Example |
Tables 25 and 26 contain the tolerances for Illustration 18.
Transmission Input Shaft Part Numbers Refer to Illustration 18. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | C1 = | C2 = | C3 = |
B | |
|
— | |||
C | |
|
— | |||
D | |
— | Do not use thermal spray. Chrome plating is acceptable in this application, but only if the tractor that the shaft is being installed in does not have a winch or other power take-off driven by this shaft. Do not use chrome plating on other needle bearing race surfaces without specific approval. |
C1 = | C2 = | C3 = |
E | — | — | — | |||
F | |
— | — | |||
G | — | — | — | |||
H | |
— | — | |||
J | — | — | — | |||
K | — | — | — | |||
L | |
— | — | |||
M | |
— | — | |||
N | — | — | — | |||
P | — | — | — |
Transmission Input Shaft Part Number Refer to Illustration 18. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | C1 = | C2 = | C3 = |
B | |
|
— | |||
C | |
|
— | |||
D | |
— | Do not use thermal spray. Chrome plating is acceptable in this application, but only if the tractor that the shaft is being installed in does not have a winch or other power take-off driven by this shaft. Do not use chrome plating on other needle bearing race surfaces without specific approval. |
C1 = | C2 = | C3 = |
E | |
— | — | |||
F | |
— | — | |||
G | |
— | — | |||
H | |
— | — | |||
J | |
— | — | |||
K | |
Limited to |
— | |||
L | |
— | — | |||
M | |
— | — | |||
N | |
— | — | |||
P | |
— | — |
Illustration 19 | g02164293 |
Typical Example |
Table 27 contains the tolerances for Illustration 19.
Transmission Input Shaft Part Number Refer to Illustration 19. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
C | |
|
|
C1 = | C2 = | C3 = |
Illustration 20 | g02169854 |
Typical Example |
Table 28 contains the tolerances for Illustration 20.
Transmission Shaft Part Number Refer to Illustration 20. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
C | |
|
— | C1 = | C2 = | C3 = |
D | |
— | — |
Illustration 21 | g02164224 |
Typical Example |
Table 29 contains the tolerances for Illustration 21.
Transmission Center Shaft Part Number Refer to Illustration 21. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
C1 = | C2 = | C3 = |
Illustration 22 | g02163613 |
Typical Example |
Table 30 contains the tolerances for Illustration 22.
Transmission Center Shaft Part Number Refer to Illustration 22. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
Illustration 23 | g02165455 |
Typical Example |
Table 31 contains the tolerances for Illustration 23.
Planetary Input Shaft Part Numbers Refer to Illustration 23. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
C | |
|
— | |||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
|
— | |||
F | |
— | — | |||
G | |
— | — | |||
H | |
— | — | |||
J | |
— | — | |||
K | |
— | — | |||
L | |
— | Groove wall |
Illustration 24 | g06314194 |
Typical Example |
Table 32 contains the tolerances for Illustration 24.
Planetary Input Shaft Part Number Refer to Illustration 24. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
— | — | |||
C | |
|
|
C1 = | C2 = | C3 = |
D | |
— | |
C1 = | C2 = | C3 = |
E | |
|
— | |||
F | |
|
|
C1 = | C2 = | C3 = |
G | |
— | — | |||
H | |
— | — |
Illustration 25 | g02164335 |
Typical Example |
Table 33 contains the tolerances for Illustration 25.
Transmission Input Shaft Part Number Refer to Illustration 25. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
C | |
— | |
C1 = | C2 = | C3 = |
Illustration 26 | g02163634 |
Typical Example |
Table 34 contains the tolerances for Illustration 26.
Transmission Input Shaft Part Number Refer to Illustration 26. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
— | |
C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
— | — | C1 = | C2 = | C3 = |
E | |
— | — | C1 = | C2 = | C3 = |
F | |
|
|
C1 = | C2 = | C3 = |
G | |
— | |
C1 = | C2 = | C3 = |
H | |
— | Groove wall Groove wall maximum of |
|||
J | |
— | Groove wall Groove wall maximum of |
Illustration 27 | g02163633 |
Typical Example |
Table 35 contains the tolerances for Illustration 27.
Transmission Input Shaft Part Number Refer to Illustration 27. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
— | |
C1 = | C2 = | C3 = |
C | |
— | Groove wall |
C1 = | C2 = | C3 = |
D | |
— | Groove wall |
Illustration 28 | g06315072 |
Typical Example |
Table 36 contains the tolerances for Illustration 28.
Planetary Sensor Shaft Part Number Refer to Illustration 28. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
C1 = | C2 = | C3 = |
B | |
— | |
C1 = | C2 = | C3 = |
Illustration 29 | g02164225 |
Typical Example |
Table 37 contains the tolerances for Illustration 29.
Transmission Center Shaft Part Number Refer to Illustration 29. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
— | — | |||
C | |
|
|
Illustration 30 | g06314191 |
Typical Example |
Table 38 contains the tolerances for Illustration 30.
Planetary Input Shaft Part Number Refer to Illustration 30. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | — | |||
C | |
— | |
|||
D | |
|
|
C1 = | C2 = | C3 = |
E | |
|
— | C1 = | C2 = | C3 = |
F | |
|
— | |||
G | |
— | — |
Illustration 31 | g06314641 |
Typical Example |
Table 39 contains the tolerances for Illustration 31.
Planetary Input Shaft Part Number Refer to Illustration 31. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
— | — | |||
E | |
|
— | |||
F | |
|
— | |||
G | |
|
— | |||
H | |
|
|
C1 = | C2 = | C3 = |
J | |
|
|
C1 = | C2 = | C3 = |
K | |
|
|
C1 = | C2 = | C3 = |
Illustration 32 | g06314600 |
Typical Example |
Table 40 contains the tolerances for Illustration 32.
Planetary Input Shaft Part Number Refer to Illustration 32. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
— | — | |||
E | |
|
— | |||
F | |
|
— | |||
G | |
|
|
C1 = | C2 = | C3 = |
Illustration 33 | g06315105 |
Typical Example |
Table 41 contains the tolerances for Illustration 33.
Planetary Input Shaft Part Number Refer to Illustration 33. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
— | — | |||
C | |
— | — | |||
D | |
— | — | |||
E | |
|
|
|||
F | |
|
|
C1 = | C2 = | C3 = |
G | |
|
|
|||
H | |
— | — | |||
J | |
— | — | |||
K | |
— | — |
Illustration 34 | g06314767 |
Typical Example |
Table 42 contains the tolerances for Illustration 34.
Planetary Input Shaft Part Number Refer to Illustration 34. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
C1 = | C2 = | C3 = |
B | |
— | |
C1 = | C2 = | C3 = |
C | |
|
|
C1 = | C2 = | C3 = |
D | |
— | |
C1 = | C2 = | C3 = |
E | |
|
|
C1 = | C2 = | C3 = |
F | |
— | — | |||
G | |
— | — | |||
H | |
— | |
|||
J | |
— | — |
Illustration 35 | g06314703 |
Typical Example |
Table 43 contains the tolerances for Illustration 35.
Planetary Input Shaft Part Number Refer to Illustration 35. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
— | — | |||
C | |
— | — | |||
D | |
|
— | |||
E | |
|
|
C1 = | C2 = | C3 = |
F | |
|
|
C1 = | C2 = | C3 = |
G | |
|
|
C1 = | C2 = | C3 = |
H | |
|
— | C1 = | C2 = | C3 = |
J | |
— | — | |||
K | |
— | — | |||
L | |
— | — |
Illustration 36 | g06315490 |
Typical Example |
Table 44 contains the tolerances for Illustration 36.
Planetary Shaft Part Number Refer to Illustration 36. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
C | |
— | |
C1 = | C2 = | C3 = |
D | |
|
|
|||
E | |
— | |
C1 = | C2 = | C3 = |
F | |
|
|
|||
G | |
— | |
|||
H | |
|
|
C1 = | C2 = | C3 = |
J | |
|
|
C1 = | C2 = | C3 = |
K | |
|
|
|||
L | |
|
|
|||
M | |
|
|
Transmission Planetary Output Shafts
Illustration 37 | g06315169 |
Typical Example |
Table 45 contains the tolerances for Illustration 37.
Planetary Output Shaft Part Number Refer to Illustration 37. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
— | |
C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
|
C1 = | C2 = | C3 = |
Illustration 38 | g06318379 |
Typical Example |
Table 46 contains the tolerances for Illustration 38.
Planetary Output Shaft Part Numbers Refer to Illustration 38. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
Illustration 39 | g06315011 |
Typical Example |
Table 47 contains the tolerances for Illustration 39.
Planetary Shaft Part Number Refer to Illustration 39. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
— | |
C1 = | C2 = | C3 = |
C | |
|
|
C1 = | C2 = | C3 = |
D | |
— | — | |||
E | |
— | — |
Illustration 40 | g06315188 |
Typical Example |
Table 48 contains the tolerances for Illustration 40.
Planetary Output Shaft Part Number Refer to Illustration 40. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
|
|
C1 = | C2 = | C3 = |
C | |
|
|
Illustration 41 | g06315151 |
Typical Example |
Table 49 contains the tolerances for Illustration 41.
Planetary Output Shaft Part Numbers Refer to Illustration 41. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
— | |
C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
|
C1 = | C2 = | C3 = |
Torque Convertor Shafts
Illustration 42 | g02162078 |
Typical Example |
Tables 50 through 53 contain the tolerances for Illustration 42.
Torque Convertor Output Shaft Part Number Refer to Illustration 42. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
C | |
|
— | C1 = | C2 = | C3 = |
Torque Convertor Output Shaft Part Numbers Refer to Illustration 42. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
C | |
|
— | C1 = | C2 = | C3 = |
Torque Convertor Output Shaft Part Numbers Refer to Illustration 42. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
C | |
|
— | C1 = | C2 = | C3 = |
Torque Convertor Output Shaft Part Number Refer to Illustration 42. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
C | |
|
— | C1 = | C2 = | C3 = |
Illustration 43 | g06317069 |
Typical Example |
Table 54 contains the tolerances for Illustration 43.
Torque Converter Input Shaft Part Number Refer to Illustration 43. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
Illustration 44 | g02162082 |
Typical Example |
Tables 55 through 58 contain the tolerances for Illustration 44.
Torque Convertor Output Shaft Part Number Refer to Illustration 44. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | |
C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
— | Groove wall Groove wall maximum of |
Torque Convertor Output Shaft Part Number Refer to Illustration 44. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | |
C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
— | Groove wall Groove wall maximum of |
Torque Convertor Output Shaft Part Number Refer to Illustration 44. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | |
C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
— | Groove wall Groove wall maximum of |
Torque Convertor Output Shaft Part Number Refer to Illustration 44. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | |
C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
— | Groove wall Groove wall maximum of |
Torque Convertor Output Shaft Part Number Refer to Illustration 44. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | |
C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
— | Groove wall Groove wall maximum of |
Torque Convertor Output Shaft Part Number Refer to Illustration 44. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | |
C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
— | Groove wall Groove wall maximum of |
Torque Convertor Output Shaft Part Number Refer to Illustration 44. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | |
C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
— | Groove wall Groove wall maximum of |
Illustration 45 | g02162520 |
Typical Example |
Table 62 contains the tolerances for Illustration 45.
Torque Convertor Output Shaft Part Number Refer to Illustration 45. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
Illustration 46 | g02161627 |
Typical Example |
Tables 63 through 66 contain the tolerances for Illustration 46.
Torque Convertor Output Shaft Part Numbers Refer to Illustration 46. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | — | — | — | |||
C | — | — | — | C1 = | C2 = | C3 = |
D | |
|
— | C1 = | C2 = | C3 = |
E | — | — | — |
Torque Convertor Output Shaft Part Numbers Refer to Illustration 46. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | — | |||
C | |
— | Groove wall |
C1 = | C2 = | C3 = |
D | |
|
— | C1 = | C2 = | C3 = |
E | |
— | Groove wall |
Torque Convertor Output Shaft Part Number Refer to Illustration 46. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
— | — | |||
C | |
— | Groove wall |
C1 = | C2 = | C3 = |
D | |
|
— | C1 = | C2 = | C3 = |
E | |
— | Groove wall |
Torque Convertor Output Shaft Part Number Refer to Illustration 46. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | — | — | — | |||
C | |
|
Groove wall |
C1 = | C2 = | C3 = |
D | — | — | — | C1 = | C2 = | C3 = |
E | — | — | — |
Illustration 47 | g02162113 |
Typical Example |
Table 67 contains the tolerances for Illustration 47.
Torque Convertor Output Shaft Part Number Refer to Illustration 47. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
Illustration 48 | g02162515 |
Typical Example |
Table 68 contains the tolerances for Illustration 48.
Torque Convertor Output Shaft Part Number Refer to Illustration 48. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
— | — | C1 = | C2 = | C3 = |
C | |
— | |
|||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
— | Groove wall |
Illustration 49 | g02170033 |
Typical Example |
Tables 69 through 72 contain the tolerances for Illustration 49.
Torque Convertor Output Shaft Part Numbers Refer to Illustration 49. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
|
— | C1 = | C2 = | C3 = |
C | |
|
— | C1 = | C2 = | C3 = |
D | |
— | — | |||
E | |
— | Groove wall |
|||
F | |
— | Groove wall Groove wall maximum of |
Torque Convertor Output Shaft Part Number Refer to Illustration 49. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
|
— | C1 = | C2 = | C3 = |
C | |
— | — | C1 = | C2 = | C3 = |
D | |
— | — | |||
E | |
— | — | |||
F | |
— | Groove Wall Groove wall maximum of |
Torque Convertor Output Shaft Part Number Refer to Illustration 49. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
|
— | C1 = | C2 = | C3 = |
C | |
|
— | C1 = | C2 = | C3 = |
D | |
— | — | |||
E | |
— | — | |||
F | |
— | Groove Wall Groove wall maximum of |
Torque Convertor Output Shaft Part Number Refer to Illustration 49. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
— | — | C1 = | C2 = | C3 = |
C | |
|
— | C1 = | C2 = | C3 = |
D | |
— | — | |||
E | |
— | Groove wall |
|||
F | |
— | Groove wall |
Illustration 50 | g06316594 |
Typical Example |
Tables 73 through 79 contain the tolerances for Illustration 50.
Torque Converter Output Shaft Part Number Refer to Illustration 50. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
C1 = | C2 = | C3 = |
B | — | — | — | |||
C | — | — | — | |||
D | — | — | — |
Torque Converter Output Shaft Part Numbers Refer to Illustration 50. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
C1 = | C2 = | C3 = |
B | — | — | — | |||
C | — | — | — | |||
D | — | — | — |
Torque Converter Output Shaft Part Number Refer to Illustration 50. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | — | — | — | |||
C | — | — | — | |||
D | — | — | — |
Torque Converter Output Shaft Part Number Refer to Illustration 50. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
C | |
|
|
|||
D | |
— | |
Torque Converter Output Shaft Part Number Refer to Illustration 50. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | — | — | — | |||
C | — | — | — | |||
D | — | — | — |
Torque Converter Output Shaft Part Numbers Refer to Illustration 50. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
C | — | — | — | |||
D | — | — | — |
Torque Converter Output Shaft Part Number Refer to Illustration 50. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
C1 = | C2 = | C3 = |
B | |
— | |
C1 = | C2 = | C3 = |
C | — | — | — | |||
D | — | — | — |
Illustration 51 | g02171241 |
Typical Example |
Tables 80 and 81 contain the tolerances for Illustration 51.
Torque Converter Output Shaft Part Number Refer to Illustration 51. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
|
C1 = | C2 = | C3 = |
E | |
|
|
C1 = | C2 = | C3 = |
F | |
— | Groove wall Groove wall maximum of |
Torque Converter Output Shaft Part Number Refer to Illustration 51. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | |
|
— | C1 = | C2 = | C3 = |
C | |
|
— | |||
D | |
|
|
C1 = | C2 = | C3 = |
E | |
|
|
C1 = | C2 = | C3 = |
F | |
— | Groove wall Groove wall maximum of |
Illustration 52 | g02165353 |
Typical Example |
Tables 82 and 83 contain the tolerances for Illustration 52.
Torque Convertor Output Shaft Part Number Refer to Illustration 52. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
|
— | C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
|
C1 = | C2 = | C3 = |
E | |
|
|
C1 = | C2 = | C3 = |
F | |
|
|
C1 = | C2 = | C3 = |
G | |
— | Groove wall |
|||
H | |
— | Groove wall |
Torque Convertor Output Shaft Part Number Refer to Illustration 52. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
|
— | C1 = | C2 = | C3 = |
C | |
— | — | |||
D | |
|
|
C1 = | C2 = | C3 = |
E | |
|
|
C1 = | C2 = | C3 = |
F | |
|
|
C1 = | C2 = | C3 = |
G | |
— | Groove wall |
|||
H | |
— | Groove wall |
Illustration 53 | g02169873 |
Typical Example |
Table 84 contains the tolerances for Illustration 53.
Torque Convertor Output Shaft Part Numbers Refer to Illustration 53. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
C1 = | C2 = | C3 = |
B | |
|
— | |||
C | |
|
|
|||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
|
— | |||
F | |
— | Groove wall Groove wall maximum of |
|||
G | |
— | Groove wall Groove wall maximum of |
Illustration 54 | g06317414 |
Typical Example |
Tables 85 through 88 contain the tolerances for Illustration 54.
Torque Convertor Center Shaft Part Number Refer to Illustration 54. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | — | — | — | |||
C | — | — | — | C1 = | C2 = | C3 = |
D | |
|
|
C1 = | C2 = | C3 = |
E | — | — | — | C1 = | C2 = | C3 = |
F | — | — | — | |||
G | |
|
— | C1 = | C2 = | C3 = |
H | — | — | — | |||
J | — | — | — |
Torque Convertor Center Shaft Part Number Refer to Illustration 54. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | C1 = | C2 = | C3 = |
B | — | — | — | |||
C | — | — | — | C1 = | C2 = | C3 = |
D | |
|
|
C1 = | C2 = | C3 = |
E | |
— | — | C1 = | C2 = | C3 = |
F | |
— | — | |||
G | |
|
— | C1 = | C2 = | C3 = |
H | — | — | — | |||
J | |
— | Groove wall Groove wall maximum of |
Torque Convertor Center Shaft Part Number Refer to Illustration 54. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | C1 = | C2 = | C3 = |
B | |
|
— | |||
C | |
|
— | C1 = | C2 = | C3 = |
D | |
|
|
C1 = | C2 = | C3 = |
E | |
— | — | C1 = | C2 = | C3 = |
F | |
|
— | |||
G | |
— | — | C1 = | C2 = | C3 = |
H | |
— | Groove wall |
|||
J | |
— | Groove wall Groove wall maximum of |
Torque Convertor Center Shaft Part Numbers Refer to Illustration 54. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | C1 = | C2 = | C3 = |
B | |
|
— | |||
C | |
|
— | C1 = | C2 = | C3 = |
D | |
|
|
C1 = | C2 = | C3 = |
E | |
— | — | C1 = | C2 = | C3 = |
F | |
|
— | |||
G | |
— | — | C1 = | C2 = | C3 = |
H | |
— | Groove wall |
|||
J | |
— | Groove wall Groove wall maximum of |
Illustration 55 | g02162075 |
Typical Example |
Table 89 contains the tolerances for Illustration 55.
Torque Convertor Center Shaft Part Number Refer to Illustration 55. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
|
— | C1 = | C2 = | C3 = |
C | |
|
|
C1 = | C2 = | C3 = |
D | |
— | Groove wall maximum of |
Illustration 56 | g02171074 |
Typical Example |
Tables 90 and 91 contain the tolerances for Illustration 56.
Torque Convertor Output Shaft Part Number Refer to Illustration 56. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | |||
B | |
— | |
C1 = | C2 = | C3 = |
C | |
|
|
|||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
|
— | C1 = | C2 = | C3 = |
F | |
— | Groove wall |
C1 = | C2 = | C3 = |
Torque Convertor Output Shaft Part Number Refer to Illustration 56. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
— | |||
B | |
— | |
C1 = | C2 = | C3 = |
C | |
|
|
|||
D | |
|
— | C1 = | C2 = | C3 = |
E | |
|
— | C1 = | C2 = | C3 = |
F | |
— | Groove wall |
C1 = | C2 = | C3 = |
Illustration 57 | g06317009 |
Typical Example |
Tables 92 and 93 contain the tolerances for Illustration 57.
Torque Converter Output Shaft Part Number Refer to Illustration 57. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
— | |
|||
C | |
|
|
C1 = | C2 = | C3 = |
D | |
— | — | C1 = | C2 = | C3 = |
E | — | — | — |
Torque Converter Output Shaft Part Number Refer to Illustration 57. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | |||
B | |
— | |
|||
C | |
|
|
C1 = | C2 = | C3 = |
D | |
|
|
C1 = | C2 = | C3 = |
E | |
— | |
Illustration 58 | g02169975 |
Typical Example |
Table 94 contains the tolerances for Illustration 58.
Torque Convertor Output Shaft Part Number Refer to Illustration 58. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | — | C1 = | C2 = | C3 = |
B | |
— | — | |||
C | |
— | — | |||
D | |
— | Groove Wall |
Illustration 59 | g06101720 |
Typical Example |
Table 95 contains the tolerances for Illustration 59.
Torque Convertor Output Shaft Part Number Refer to Illustration 59. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
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Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
C1 = | C2 = | C3 = |
B | |
|
|
C1 = | C2 = | C3 = |
C | |
— | |
C1 = | C2 = | C3 = |
Illustration 60 | g06316529 |
Typical Example |
Table 96 contains the tolerances for Illustration 60.
Torque Converter Output Shaft Part Numbers Refer to Illustration 60. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
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Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
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B | |
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C | |
— | |
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D | |
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E | |
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C1 = | C2 = | C3 = |
F | |
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C1 = | C2 = | C3 = |
G | |
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H | |
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J | |
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K | |
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L | |
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C1 = | C2 = | C3 = |
Illustration 61 | g06316960 |
Typical Example |
Table 97 contains the tolerances for Illustration 61.
Torque Converter Output Shaft Part Number Refer to Illustration 61. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
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Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
|||
B | |
|
|
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C | |
— | |
C1 = | C2 = | C3 = |
D | |
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E | |
— | |
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F | |
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G | |
— | |
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H | |
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C1 = | C2 = | C3 = |
Gear Input Transfer Shafts
Illustration 62 | g06316159 |
Typical Example |
Table 98 contains the tolerances for Illustration 62.
Transmission Gear Input Transfer Shaft Part Number Refer to Illustration 62. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
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Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
|||
B | |
|
|
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C | |
|
|
C1 = | C2 = | C3 = |
Illustration 63 | g06316127 |
Typical Example |
Table 99 contains the tolerances for Illustration 63.
Transmission Gear Input Transfer Shaft Part Number Refer to Illustration 63. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
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Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
|||
B | |
|
|
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C | |
|
|
C1 = | C2 = | C3 = |
D | |
|
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C1 = | C2 = | C3 = |
E | |
|
|
C1 = | C2 = | C3 = |
F | |
|
|
C1 = | C2 = | C3 = |
Gear Output Transfer Shafts
Illustration 64 | g06316189 |
Typical Example |
Tables 100 and 101 contain the tolerances for Illustration 64.
Transmission Gear Output Transfer Shaft Part Number Refer to Illustration 64. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
|||
B | |
— | |
C1 = | C2 = | C3 = |
C | |
|
|
C1 = | C2 = | C3 = |
D | |
— | |
Transmission Gear Output Transfer Shaft Part Number Refer to Illustration 64. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
|||
B | |
|
|
C1 = | C2 = | C3 = |
C | |
|
|
C1 = | C2 = | C3 = |
D | |
|
|
Illustration 65 | g06316204 |
Typical Example |
Table 102 contains the tolerances for Illustration 65.
Transmission Gear Output Transfer Shaft Part Number Refer to Illustration 65. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
|||
B | |
— | |
C1 = | C2 = | C3 = |
C | |
— | |
C1 = | C2 = | C3 = |
D | |
— | |
Illustration 66 | g06316222 |
Typical Example |
Table 103 contains the tolerances for Illustration 66.
Transmission Gear Output Transfer Shaft Part Number Refer to Illustration 66. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
|
|
|||
B | |
|
|
C1 = | C2 = | C3 = |
C | |
|
|
C1 = | C2 = | C3 = |
D | |
|
|
Illustration 67 | g06316237 |
Typical Example |
Table 104 contains the tolerances for Illustration 67.
Transmission Gear Output Transfer Shaft Part Number Refer to Illustration 67. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
|||
B | |
|
|
|||
C | |
|
|
|||
D | |
|
|
C1 = | C2 = | C3 = |
E | |
— | |
C1 = | C2 = | C3 = |
F | |
|
|
C1 = | C2 = | C3 = |
G | |
|
|
Illustration 68 | g06316213 |
Typical Example |
Table 105 contains the tolerances for Illustration 68.
Transmission Gear Output Transfer Shaft Part Number Refer to Illustration 68. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
---|---|---|---|---|---|---|
Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
|||
B | |
|
|
C1 = | C2 = | C3 = |
C | |
|
|
C1 = | C2 = | C3 = |
D | |
— | |
Illustration 69 | g06316507 |
Typical Example |
Table 106 contains the tolerances for Illustration 69.
Transmission Gear Output Transfer Shaft Part Number Refer to Illustration 69. |
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. |
|||||
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Location | Tolerance | TIR | Surface Texture | Measurement | Measurement | Measurement |
A | |
— | |
|||
B | Nominal Minimum Maximum |
— | |
C1 = | C2 = | C3 = |
C | Nominal Minimum Maximum |
— | |
C1 = | C2 = | C3 = |
D | Minimum Maximum |
— | |
Part Description
Base Metal | Steel |
Hardness | N/A |
Flame Spray Equipment and Procedure
Flame Spray Equipment | |
---|---|
Maximum Surface Texture | (See remarks) |
Reason for Spraying | Wear, bearing failure |
Mating Part Contact Area & Material | Bearing |
METCO Equipment Type | 6P-II |
Metco Material | 452 or 453 |
Finished Thickness | As Required |
Finishing Allowance | 452/453 - |
Spray Angle | 90° |
Substrate Pre-Heat Temperature | |
Substrate Temperature During Spraying Not to Exceed | |
Auxiliary Cooling | AJ, if required |
Rotation/Traverse Device | Lathe or turntable |
Rotation/Traverse Speed | |
Surface Preparation Method | Grit Blast |
Finishing Method | Grind machine |
Machining Equipment Type | Lathe |
Recommended Cutter Grade | 883 Carboloy or equivalent |
Remarks | Refer to SEBF8060 "Repair of Transmission, Torque Converter, and Torque Divider Shafts" for dimensions and surface texture requirements |
Flame Spray Process (6P) | Procedure | Check List |
---|---|---|
Clean Part | Degrease in hot caustic solution | |
Undercut | Not required - If part has been chrome plated, remove chrome. | |
Chamfer | All edges - 45° x |
|
Remove Oxide | Emery paper | |
Mask for Blast | Use metal mask or duct tape | |
Blast Equipment | Suction cabinet | |
Grit Type and Size | Metcolite C - Aluminum oxide | |
Blast Air Pressure | |
|
Blast Nozzle to Work Distance | |
|
Remove Blast Mask | Remove | |
Mask for Spray | Use metal mask or METCO Anti-Bond | |
Spray Equipment Type | 6PII | |
Nozzle | 6P7C-K "K" Nozzle | |
Air Capacity/Pressure | 6P-3/Cooling air - |
|
Extension | N/A | |
Air Jets/Pressure | N/A | |
Oxygen Pressure | |
|
Oxygen Flow | |
|
Fuel Gas Pressure | |
|
Fuel Gas Flow | |
|
Carrier Gas Pressure | |
|
Carrier Gas Flow | |
|
Spray Rate/Build Up | 5.5 Kg (12.00 Lbs) per hour |
|
Gun to Work Distance | |
|
Rotation Speed of Part (RPM) | Depending on shaft side, set for SFPM | |
Rotation Speed of Part | |
|
Traverse Rate of Gun | |
|
Gun Fixturing Method | Machine mount or hand held | |
Top Coat/Thickness | As required | |
Finishing Equipment | Lathe | |
Part/Cutter Rotation | 45.72 - 54.86 SMPM (150.000 - 180.000 SFPM) | |
Traverse Speed | |
|
Depth of Rough Cut | |
|
Depth of Finish Cut | |
- Do not direct flame on area to be sprayed.
- Wear areas under inner race for a roller bearing or shaft area that is running in a sleeve type bearing. NOT RECOMMENDED for shaft area that are the inner race with rollers or balls running directly on the spraying surface.
Crack Detection Methods
NOTICE |
---|
Regardless of which crack detection method is used, it is important that the instructions furnished with the detection equipment are followed closely when checking any component. Failure to do so may cause inaccurate results or may cause injury to the operator and/or surroundings. |
There are four major crack detection methods or Non-Destructive Testing (NDT) listed in this section: Visual Surface Inspection (VT), Liquid Penetrant Testing (PT), and Dry / Wet Magnetic Particle Testing (MPT).
Crack detection methods or NDT is methods for testing components for cracks without damaging the component. VT, PT, and Dry/ Wet MPT are methods recommended. There may be more than one acceptable crack detection method for the testing of a given part, although PT is the most versatile. For example, the PT method can be used when testing smooth machined components such as shafts, gear teeth, and splines, but using the Wet MPT is more accurate. Refer to Table 110 for advantages and disadvantages and Table 111 for standards and requirements for these NDT methods.
Crack Detection Methods Advantages vs. Disadvantages | ||
---|---|---|
Detection Method | Advantages | Disadvantages |
Visual Surface Inspection (VT) | - Least Expensive
- Detects most damaging defects. - Immediate Results - Minimum part preparation |
- Limited to surface-only defects.
- Requires inspectors to have broad knowledge of welding and fabrication in addition to Non-Destructive Testing (NDT). |
Liquid Penetrant Testing (PT) | - Inexpensive
- Minimal Training - Portable - Works on nonmagnetic material. |
- Least Sensitive
- Detects surface cracks only. - Rough or porous surfaces interfere with test |
Dry Magnetic Particle (MPT) | - Portable
- Fast/Immediate Results - Detects surface and subsurface discontinuities |
- Works on magnetic material only.
- Less sensitive than Wet Magnetic Particle Testing (MPT). |
Wet Magnetic Particle (MPT) | - More sensitive than Liquid Penetrant Testing (PT).
- Detects subsurface as much as |
- Requires power for light.
- Works on magnetic material only. - Liquid composition and agitation must be monitored. |
Applicable Crack Detection Standards | |||
---|---|---|---|
Detection Method | Standard | Acceptance
Criteria |
Minimum
Required Personnel Qualifications |
Visual Surface Inspection (VT) | EN-ISO 5817
AWS D1.1 |
EN-ISO 5817 - Level B
AWS D1.1 - Table 6.1 |
EN-ISO 9712
ANSI-ASNT SNT-TC-1A |
Liquid Penetrant Testing (PT) | EN-ISO 3452
ASTM E165 |
EN-ISO 23277
AWS - D1.1 |
EN-ISO 9712
ANSI-ASNT SNT-TC-1A |
Magnetic Particle Testing (MPT) | EN-ISO 17638
ASTM E709 |
EN-ISO 23278 - Level 1
AWS D1.1 - Table 6.1 |
EN-ISO 9712
ANSI-ASNT SNT-TC-1A |
Visual Surface Inspection (VT)
Illustration 70 | g06124166 |
Example of Visual Surface Inspection (VT) Tooling (A) Flashlight (or adequate light source) (B) Magnifying Glass (C) Tape Measure (or other measuring device) (D) Inspection Mirror |
Refer to Tooling and Equipment Table3 for part numbers.
Components and welds that are to be tested using PT, MPT, or UT shall first be subject to a Visual Surface Inspection (VT). VT is often the most cost-effective inspection method and requires little equipment as seen in Illustration 70. Personnel performing VT shall either be trained to a company standard or have sufficient experience and knowledge regarding the components being inspected. Personnel performing VT shall take routine eye exams.
Liquid Penetrant Testing (PT)
Personal injury can result from improper handling of chemicals. Make sure you use all the necessary protective equipment required to do the job. Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used. Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals. |
Materials and Equipment Required
Refer to Tooling and Equipment Table 3 for part numbers.
- Cleaner: Removes dirt before dye application and dissolves the penetrant making possible to wipe the surface clean.
- Penetration Oil: This solution is highly visible, and will seep into openings at the surface of a part with capillary action.
- Developer: Provides a blotting action, bringing the penetrant out of the discontinuities and providing a contrasting background to increase the visibility of the penetrating oil indications.
- Wire Brush: Removes dirt and paint.
- Cloth or Wipes: Use with cleaner and for other miscellaneous uses.
Procedure
- Preclean the area to be tested. Spray on cleaner/ remover to loosen any scale, dirt, or any oil. Wipe the area to be tested with a solvent dampened cloth to remove remaining dirt and allow the area to dry. Remove paint where there are visible cracks using paint remover or a wire brush.
Show/hide table
Illustration 72 g06084053 Typical example of applying penetrating oil to areas to be tested. - Apply penetrating oil by spraying to the entire area to be tested. Allow 10 to 15 minutes for penetrating oil to soak. After the penetrating oil has been allowed to soak, remove the excess penetrating oil with clean, dry wipe.
Show/hide table
Illustration 73 g06084060 Typical example of removing penetrating oil with a cloth. - The last traces of penetrating oil should be removed with the cleaner solvent dampened cloth or wipe. Allow the area to dry thoroughly.
Show/hide table
Illustration 74 g06084070 Typical example of applying the developer. - Before using developer, ensure that the developer is mixed thoroughly by shaking the container. Hold the container approximately
203 - 305 mm (8 - 12 inch) away from part. Apply an even, thin layer of developer over the area being tested. A few thin layers are a better application method than one thick layer.Show/hide tableIllustration 75 g03773759 Typical example of cracks found during Liquid Penetrant Testing (PT). - Allow the developer to dry completely for 10 to 15 minutes before inspecting for cracks. Defects will show as red lines in white developer background, refer to Illustration 75. Clean the area of application of the developer with solvent cleaner.
Illustration 71 | g06084048 |
Typical example of pre-cleaning the testing area. |
Dry Magnetic Particle Testing (MPT)
Materials and Equipment Required
Refer to Tooling and Equipment Table 3 for part numbers.
Illustration 76 | g06085930 |
(A) Indications shown by Dry Magnetic Particle Testing (MPT).
(B) Electromagnetic Yoke (C) Dry Powder Bulb |
- Dry magnetic powder shall be of high permeability and low retentively and of suitable sizes and shapes to produce magnetic particle indications. The powder shall be of a color that will provide adequate contrast with the background of the surface being inspected.
- Dry magnetic particles shall be stored in suitable containers to resist contamination such as moisture, grease, oil, non-magnetic particles such as sand, and excessive heat. Contaminants will manifest in the form of particle color change and particle agglomeration. The degree of contamination will determine further use of the powder.
- Dry magnetic powder shall be tested in accordance with ASTM E709 Section 18 (Evaluation of System Performance/Sensitivity) when not performing.
- Equipment should include a "U" shaped electromagnetic yoke made from highly permeable magnetic material, which has a coil wound around the yoke. This coil carries a magnetizing current to impose a localized longitudinal magnetic field into the part. The magnetizing force of the yoke is related to the electromagnetic strength and can be tested by determining the lifting power of a steel plate. The yoke shall have a lifting force of at least
4.5 kg (10 lbs) . - Check dry powder blower routinely to ensure that the spray is a light, uniform, dust-like coating of the dry magnetic particles. Blower should also have sufficient force to remove excess particles without disturbing those particles that are evidence of indications.
- All equipment shall be inspected at a minimum of once a year or when accuracy is questionable.
Procedure
- Ensure surface to be inspected is dry and free from oil, grease, sand, loose rust, mil scale, paint, and other contaminants.
- Apply the magnetic field using the yoke against the faces and inside diameter of each bore.
- Simultaneously apply the dry powder using the dry powder blower.
- Remove excess powder by lightly blowing away the dry particles.
- Continue around the entire circumference of each bore. Position the yoke twice in each area at 1.57 rad (90°) to ensure that multiple directions of the magnetic field are created.
- Observe particles and note if any clusters of particles appear revealing an indication.
- Record the size and shape of any discontinuities or indications found.
Wet Magnetic Particle Testing (MPT)
Materials and Equipment
Refer to Tooling and Equipment Table 3 for part numbers.
Illustration 77 | g06085937 |
(A) Indications shown by Wet Magnetic Particle Testing (MPT).
(B) Electromagnetic Yoke (D) Ultraviolet Lamp |
Illustration 78 | g06003178 |
Pear Shaped Centrifuge Tube |
- Wet magnetic particles are fluorescent and are suspended in a vehicle in a given concentration that will allow application to the test surface by spraying.
- Concentration:
- The concentration of the suspended magnetic particles shall be as specified by the manufacturer and be checked by settling volume measurements.
- Concentrations are determined by measuring the settling volume by using an ASTM pear shaped centrifuge tube with a
1 mL (0.034 oz) stem with0.05 mL (0.0017 oz) divisions, refer to Illustration 78. Before sampling, the suspension shall be thoroughly mixed to assure suspension of all particles, which could have settled. A100 mL (3.40 oz) sample of the suspension shall be taken and allowed to settle for 30 minutes. The settling volume should be between0.1 mL (0.0034 oz) and0.25 mL (0.0085 oz) in a100 mL (3.40 oz) sample. - Wet magnetic particles may be suspended in a low viscosity oil or conditioned water.
- The oil shall have the following characteristics:
- Low viscosity not to exceed
5 mm2/s (5 cSt) at any temperature at which the vehicle is to be used. - Low inherent fluorescence and be non-reactive.
- Low viscosity not to exceed
- The conditioning agents used in the conditioned water shall have the following characteristics:
- Impart good wetting characteristics and good dispersion.
- Minimize foaming and be non-corrosive.
- Low viscosity shall not exceed a maximum viscosity of
5 mm2/s (5 cSt) at38° C (100° F) . - Non-fluorescent, non-reactive, and odorless.
- Alkalinity shall not exceed a pH of 10.5.
- Equipment should include a "U" shaped electromagnetic yoke made from highly permeable magnetic material, which has a coil wound around the yoke. This coil carries a magnetizing current to impose a localized longitudinal magnetic field into the part. The magnetizing force of the yoke is related to the electromagnetic strength and can be tested by determining the lifting power of a steel plate. The yoke shall have a lifting force of at least
4.5 kg (10 lbs) .
Procedure
- Ensure surface to be inspected is dry and free from oil, grease, sand, loose rust, mil scale, paint, and any other contaminants.
- Apply the magnetic field using the yoke against the surface in the area to be inspected.
Show/hide table
Illustration 79 g03536210 - For case hardened and ground surfaces:
- Due to the sensitivity required to locate the grinding cracks, inspection of case hardened and ground surfaces require that the yoke is applied so that the magnetic field is 1.57 rad (90°) to the expected direction of the indications. Also, due to the increased sensitivity resulting when the yoke is energized, the yoke is not moved until the evaluation is completed in the first direction. An AC yoke shall be used. See Illustration 79 for an example of yoke placement.
- Visually inspect for indications of discontinuities using the proper illumination.
- Record the size and shape of any discontinuities found.