Repair of Transmission, Torque Converter, and Torque Divider Shafts {3000, 3063, 3100} Caterpillar


Repair of Transmission, Torque Converter, and Torque Divider Shafts {3000, 3063, 3100}

Usage:

769C 01X


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Introduction

Table 1
Revision  Summary of Changes in SEBF8060 
13  Added new serial number prefixes for New Product Introduction (NPI).
Inserted contents from SEBF2114 Reuse And Salvage Guideline , "Thermal Spray Procedures for Transmission, Torque Converter and Torque Divider Shafts" in to this media. 
12  Added dimensional information, illustration, and table for 2 part numbers. 
11  Added dimensional information, illustrations, and tables for 34 part numbers. Corrected Illustrations 9,10,43, and 54 Updated boilerplate information and Tooling Table 3. 
10  Added 1 part number. 
09  Added 31 part numbers. 

© 2018 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law.

Information contained in this document is considered Caterpillar: Confidential Yellow.

This Reuse and Salvage Guideline contains the necessary information to allow a dealer to establish a parts reusability program. Reuse and salvage information enables Caterpillar dealers and customers to benefit from cost reductions. Every effort has been made to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of product design might have caused changes to your product which are not included in this publication. This Reuse and Salvage Guideline must be used with the latest technical information that is available from Caterpillar.

For technical questions when using this document, work with your Dealer Technical Communicator (TC).

To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback in the Service Information System (SIS Web) interface.

Canceled Part Numbers and Replaced Part Numbers

This document may include canceled part numbers and replaced part numbers. Use the Numerical Part Record (NPR) on the Service Information System Website (SIS Web) for information about canceled part numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.

Important Safety Information



Illustration 1g02139237

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly. Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar is used, ensure that it is safe for you and for other people to use. Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.

------ WARNING! ------

Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death.

Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.


Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.

The hazards are identified by the “Safety Alert Symbol” which is followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. Refer to Illustration 2 for an example of a “WARNING” Safety Alert Symbol.



Illustration 2g00008666

This safety alert symbol means:

Pay Attention!

Become Alert!

Your safety is Involved.

The message that appears under the safety alert symbol explains the hazard.

Operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The safety information in this document and the safety information on the machine are not all inclusive. Determine that the tools, procedures, work methods, and operating techniques are safe. Determine that the operation, lubrication, maintenance, and repair procedures will not damage the machine. Also, determine that the operation, lubrication, maintenance, and repair procedures will not make the machine unsafe.

The information, the specifications, and the illustrations that exist in this guideline are based on information which was available at the time of publication. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete, most current information before you start any job. Caterpillar dealers can supply the most current information.

Summary

Transmission, torque divider, and torque converter shafts that exhibit wear and or grooves in specific areas may be reused after an application of chrome plating or thermal spray and machining to original specifications.

This guideline provides information regarding the application of chrome plating or thermal spraying to the worn surfaces of specific shafts. The tables given provide the necessary machining information to return shafts to original specifications.

Oerlikon Metco Inc. is one manufacturer of acceptable thermal spraying equipment and powder. Refer to Table 2 for Oerlikon Metco Inc. web address.

Note: Check with the manufacturer of the thermal spraying equipment for specific surface preparation and thermal spraying recommendations.


NOTICE

The application of chrome plating or thermal spray on a surface that is directly contacted by bearing balls, rollers, or needles will, usually, result in early failure of that surface which in turn will cause extensive damage to the transmission. High loading (the action of high force to the surface) per unit of surface area (by the rollers) will cause a failure in the chrome plating or thermal spray. The correct application of chrome and thermal spray is acceptable to build up (add material to) only those areas which give support to the inner race of the roller bearing and which are not running surfaces for the rollers or balls.



NOTICE

The shaft must be put in an oven at 150 °C (302 °F) for 3 hours for hydrogen embrittlement relief baking. Failure to put the shaft into the oven within 1 hour of removal from the plating bath can cause the shaft to crack.


This guideline contains the latest standards of engineering, which will help minimize owning and operating costs. A part can be expected to reach the next Planned Component Rebuild (PCR), if the part meets the specifications within this guideline and if the part is used in the same application. Do not install a part that is not reusable. During reconditioning, correct any condition that might have caused the original failure.

References

Table 2
References 
Media Number  Publication Type & Title 
Channel1  Why Reuse and Salvage Parts 
https://channel1.mediaspace.kaltura.com/media/Why+Reuse+and+Salvage+Parts/0_ae9rhu2z
Oerlikon Metco Inc.  https://www.oerlikon.com/metco 
PERJ1017  Special Publication
"Dealer Service Tools Catalog" 
SEBF8187  Reuse and Salvage Guidelines
"Standardized Parts Marking Procedures" 
SEBF8193  Reuse and Salvage Guidelines
"Reusability of Drive Train Gears" 
SEBF9236  Reuse and Salvage Guidelines
"Fundamentals of High Velocity Oxygen Fuel (HVOF) Spray for reconditioning Components" (1) 
SEBF9238  Reuse and Salvage Guidelines
"Fundamentals of Arc Spray for reconditioning Components" (1) 
SEBF9240  Reuse and Salvage Guidelines
"Fundamentals of Flame Spray for Reconditioning Components" (1) 
(1) Only Cat dealers may utilize applications for Thermal Spray. The processes must be carried out within the facilities of the dealership. The dealership must maintain a clean environment and always use the correct equipment for all processes in each Thermal Spray Application.

Service Advisories, Service Letters, and Technical Service Bulletins


NOTICE

The most recent Service Advisories, Service Letters, and Technical Service Bulletins that are related to this component should be reviewed before beginning work. Often Service Advisories, Service Letters, and Technical Service Bulletins contain upgrades in repair procedures, parts, and safety information which pertain to the components being repaired.


Tooling and Equipment

Note: The Tooling and Equipment in Table 3 is not an all inclusive list of Tooling required to perform every task within this document. Tooling needs may vary for scope of work to be performed for each specific rebuild.

Table 3
Required Tooling and Equipment 
Part Number  Description  Designation 
(1)  Personal Protective Equipment (PPE)  Personal Protection 
(2)  Clevis/ Shackle  Component
Repositioning
and Movement 
(2)  Lifting Eye Assemblies  Component
Repositioning
and Movement 
(2)  Tool (Cribbing)  Component
Repositioning
and Movement 
162-5791  Towel  General Cleaning 
9U-7377  Metal Marking Pen  Parts Marking 
5P-7414  Seal Pick
Kit 
Step Inspection 
473-8690  Instrument Group
Micrometer, Outside
0.00 - 4.00 inch 
External
Measurement
Checks 
473-8691  Instrument Group
Micrometer, Outside
2.00 - 6.00 inch 
External
Measurement
Checks 
473-8692  Instrument Group
Micrometer, Outside - Digital
152.4 - 304.8 mm (6.00 - 12.00 inch) 
External
Measurement
Checks 
8T-5096  Tool Group
Dial Indicator 
Run-Out Checks 
8T-7765  Surface Reconditioning Pad (180 GRIT)  Surface
Preparation 
1U-5512  Abrasive Material (ROLL)  Surface
Preparation
/ De-burring 
1U-5516  Disc
(Coarse) 
Surface
Preparation
/ De-burring 
6V-4802  Grinding Wheel  Surface
Preparation
/ De-burring 
1U-5518  Threaded Shaft  Surface
Preparation
/ De-burring 
1U-5519  Holder (Disc Pad)  Surface
Preparation
/ De-burring 
9U-6382  Grinding Wheel  Surface
Preparation
/ De-burring 
9U-6383  Grinding Wheel  Surface
Preparation
/ De-burring 
Norton No. 32.A-80-K5-VBE
(or similar aluminum oxide, vitrified bond) 
Grinding Wheel  Surface
Preparation
/ De-burring 
222-3074  Wheel Grinder Group  Surface
Preparation
/ De-burring 
222-3076  Die Grinder (Right Angle)  Surface
Preparation
/ De-burring 
254-5314  Flap Brush Assembly
3 inch x 2 inch 120 grit 
Surface
Preparation
/ De-burring 
254-5315  Flap Brush Assembly
3 inch x 2inch 240 grit 
Surface
Preparation
/ De-burring 
288-2512  Grinder  Surface
Preparation
/ De-burring 
448-3698  Indicator
(Profilometer) 
Surface Texture
Tester 
453-5376  Tool
Specimen 
Surface Texture
Tester 
9A-1593  Comparison Gauge (Surface Texture)  Surface Texture
Tester 
8S-2257  Magnifying Glass  Visual Surface
Inspection (VT) 
1U-9918  Brush
Wire 
General Cleaning/
Liquid Penetrant
Testing (PT) 
288-4209  Paper Towel  Liquid Penetrant
Testing (PT) 
—  Penetrating Oil  Liquid Penetrant
Testing (PT) 
—  Developer  Liquid Penetrant
Testing (PT) 
263-7184  Crack Detection Kit (Magnetic Particle)  Dry Magnetic
Particle Testing
(MPT) 
459-0184  Lamp Group
Ultraviolet 
Wet Magnetic
Particle Testing
(MPT) 
—  Rust Preventative Solution  Surface Protection 
(1) Refer to Special Publication, PERJ1017, "Dealer Service Tools Catalog" for Personal Protective Equipment (PPE) part numbers suitable by geographic location and local safety standards.
(2) Refer to Special Publication, PERJ1017, "Dealer Service Tools Catalog" for suitable tooling.

Preparation Recommendations

------ WARNING! ------

Personal injury can result when using cleaner solvents.

To help prevent personal injury, follow the instructions and warnings on the cleaner solvent container before using.


------ WARNING! ------

Personal injury can result from air pressure.

Personal injury can result without following proper procedure. When using pressure air, wear a protective face shield and protective clothing.

Maximum air pressure at the nozzle must be less than 205 kPa (30 psi) for cleaning purposes.


  • Before you inspect a part, clean the part thoroughly to ensure that all components are free from rust, oil, burrs, and debris prior to inspection. A surface irregularity can hide the indication of an unacceptable defect.

  • Use a proper lifting device to provide safety to the operator. Also, use a proper lifting device to prevent damage to the part when you lift the part.

  • During cleaning, do not damage machined surfaces.

  • Do not use pressurized air to dry internal components. Compressed air has moisture and contaminants that can cause premature failure of internal components.

  • Put hydraulic oil on all machined surfaces to prevent rust or corrosion if inspection is not done immediately after cleaning. Carefully store the parts in a clean container.

  • Inspect all flange mating surfaces for fretting. Ensure that flange mating surfaces are true and free from raised material resulting from rust, nicks, and dents.

  • Use appropriate thread taps to chase all threaded holes.

Standardized Parts Marking Procedure

Reference: SEBF8187Reuse and Salvage Guidelines, "Standardized Parts Marking Procedures".

The code is a Cat standard and is used to record the history of a component. The code will identify the number of rebuilds and hours at the time of each rebuild. This information is important and should be considered for any decision to reuse a component.

Ensure that the mark is not covered by a mating part. Use a metal marking pen to mark the code onto the component.


NOTICE

Do not use numbering stamp punches to mark internal components. The impact from striking the stamp will cause an abnormal stress riser. The added stress riser may cause premature part failure.




Illustration 3g06124077
DO NOT use numbering stamp punches to mark internal components.

The procedure for marking components is a Cat standard. This code is helpful when the machine is sold into a different territory after the first rebuild. During an overhaul, the previous code of a part should never be removed.

Example 1



Illustration 4g03856853
Typical Example

Illustration 4 shows code (1-15). The first number (1) indicates that the gear had been rebuilt once. The second number (15) indicates that there were 15,000 hours on the gear at the time of rebuild.

Example 2



Illustration 5g03856857
Typical Example

Illustration 5 shows code (1-12) and code (2-10). Code (2-10) represents the information from the second rebuild. The first number (2) indicates that the gear had been rebuilt twice. The second number (10) indicates that 10,000 hours accumulated on the gear between the first and second rebuild.

Note: Add the first and second rebuild hours to obtain the total number of hours for the gear in Illustration 5. In this example, the gear has a total of 22,000 hours.

Example 3



Illustration 6g03519882
Typical Example

(A) Mark the planet pin on either end using a metal marking pen.

Measurement Techniques


NOTICE

Precise measurements shall be made when the component and measurement equipment are at 20° C (68° F). Measurements shall be made after both the component and measurement equipment have had sufficient time to soak at 20° C (68° F). Ensuring that both the surface and core of the material is at the same temperature will increase the accuracy of the measurement taken.


Measurement Tooling Calibration

Outside Micrometers



Illustration 7g06208395
Typical example of calibrating outside micrometer (A).
(A) Outside Micrometer

Measurement Tooling include precision inside and outside diameter micrometers capable of measuring four decimal places in inches or three decimal places in millimeters. Measurement Tooling should be calibrated using gauge blocks certified to a national standard such as the National Institute of Standards and Technology (NIST).

Shaft and Journal Diameters



Illustration 8g06314511
Typical example of measuring an Outside Diameter (OD) Dimension.
To obtain the Dimension (F), measure the distance between Locations (D) and (E).
(C) Indicates the diameter of the shaft.
(D) Shoulder of the shaft.
(E) End of the shaft.
(F) Indicates the overall measurable length of the shaft journal.

Note: Measurements taken on the edge of a shaft may not give an accurate measurement.

Take measurements at locations (C1), (C2), and (C3).

Then take measurements at locations (C4), (C5), and (C6).

To ensure adequate life of the components, this document contains precise tolerances for measurements taken on various features. Ensure that several sample measurements are taken at different locations on the same feature. Measure diameters of external shafts/ journals in six places to identify tapered and or oval conditions. Refer to Illustration 8.

Inspections

Inspect shaft for visible damage. Refer to the "Crack Detection Methods" section for procedures to check for cracks.

Procedure for Grinding before Plating

Use the following procedure for the worn surfaces before plating:

  1. Install the shaft in an external grinder. Set the shaft at an indication of zero Total Indicator Reading (TIR).

  2. Grind the worn surface to a depth that will remove all indications of wear. The machined surface must be concentric (have a common center) with the diameters on each end of the shaft. The diameters provided in this guideline are specific to the shaft part number, refer to tables for details. There must be no indication of errors during grinding, such as chattering, heat checks, or burning.

  3. Use standard commercial masking, plating baths, and procedures for application of the hard chrome plating.

Procedure for Grinding after Plating

Use the following procedure for the worn surfaces after plating:

  1. Install the shaft in an external grinder. Set the shaft at an indication of zero TIR.

  2. Grind the chrome plating carefully to prevent heat or pressure damage to the plating. Grind with a Norton No. 32.A-80-K5-VBE or similar aluminum oxide, vitrified bond grinding wheel. Use a large volume of cutting fluid, either heavy-duty synthetic or light, soluble oil. Use wheel speeds of 1980 to 2590 surface meters per minute (6500 to 8500 surface feet per minute) and medium to high work speed to prevent heat damage. Stock removal must be limited to a maximum of 0.25 mm (0.010 inch) per pass.

  3. Grind the surface to within the tolerances shown in the tables. The machined surface must be no more than 1.6 µm (63 µin) unless some other specification is given in the tables. Also, the final ground surface must be concentric with the diameter given in the tables.

    Note: Micrometer (µm) and microinch (µin) dimensions are measurements of how smooth a given surface is. If the grinding wheel, speed and feed given in this guideline are used, the surface texture will not be rougher than the needed finish. To determine how smooth the finish is, use a profilometer to measure the surface texture of the shaft journals.

Specification

Apply chrome plating or thermal spray only on those areas shown in the tables. The marks that show wear on the shaft will indicate how wide an area needs plating. It is best to go slightly beyond this area, especially when it is easier to put protection on the areas that are not to be coated. Refer to "Thermal spray Procedures""Thermal spray Procedures" section.

Transmission Planetary Input / Center Shafts



Illustration 9g06317043
Typical Example
1M-4174 Center Shaft
2M-5976 Center Shaft
3S-1261 Center Shaft
3S-1274 Center Shaft

Tables 4 and 5 contain the tolerances for Illustration 9.

Table 4
Planetary Center Shaft Part Numbers 1M-4174 & 3S-1274
Refer to Illustration 9. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 60.472 ± 0.010 mm (2.3808 ± 0.0004 inch)  0.13 mm (0.005 inch)  —  C1 C2 C3
Ø 71.145 ± 0.152 mm (2.8010 ± 0.0060 inch)  —  —  C1 C2 C3
Ø 75.032 ± 0.010 mm (2.9540 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
2.667 ± 0. 076 mm (0.1050 ± 0.0030 inch)  —  —       

Table 5
Planetary Center Shaft Part Numbers 2M-5976 & 3S-1261
Refer to Illustration 9. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 60.472 ± 0.010 mm (2.3808 ± 0.0004 inch)  0.13 mm (0.005 inch)  —  C1 C2 C3
Ø 71.145 ± 0.152 mm (2.8010 ± 0.0060 inch)  —  —  C1 C2 C3
Ø 75.032 ± 0.010 mm (2.9540 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
2.667 ± 0. 076 mm (0.1050 ± 0.0030 inch)  —  —       


Illustration 10g06314164
Typical Example
2P-4368 Center Shaft
3S-4389 Transmission Center Shaft
8P-6802 Transmission Center Shaft

Tables 6 and 7 contain the tolerances for Illustration 10.

Table 6
Planetary Center Shaft Part Number 2P-4368
Refer to Illustration 10. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 43.993 ± 0.008 mm (1.7320 ± 0.0003 inch)  0.025 mm (0.0010 inch)  0.40 µm (16 µin) or smoother  C1 C2 C3
Ø 42.90 ± 0.13 mm (1.689 ± 0.005 inch)  —  —       
Ø 45.022 ± 0.008 mm (1.7725 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
1.73 + 0.010/ -0.00 mm (0.068 + 0.0004/ -0.000 inch)  —  —       

Table 7
Planetary Center Shaft Part Numbers 3S-4389 & 8P-6802
Refer to Illustration 10. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 43.993 ± 0.008 mm (1.7320 ± 0.0003 inch)  0.03 mm (0.001 inch)  0.40 µm (16 µin) or smoother  C1 C2 C3
Ø 42.90 ± 0.13 mm (1.689 ± 0.005 inch)  —  —       
Ø 45.022 ± 0.008 mm (1.7725 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
1.79 ± 0.05 mm (0.070 ± 0.002 inch)  —  —       


Illustration 11g02163136
Typical Example
3P-0830 Transmission Center Shaft
5S-7775 Center Shaft
7S-6834 Center Shaft
8P-2400 Transmission Center Shaft

Tables 8 through 11 contain the tolerances for Illustration 11.

Table 8
Transmission Center Shaft Part Number 3P-0830
Refer to Illustration 11. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 32.79 ± 0.10 mm (1.291 ± 0.004 inch)  —  —       
Ø 34.983 ± 0.008 mm (1.3773 ± 0.0003 inch)  0.03 mm (0.001 inch)  —  C1 C2 C3
Ø 49.33 ± 0.13 mm (1.942 ± 0.005 inch)  —  —       
Ø 56.39 ± 0.13 mm (2.220 ± 0.005 inch)  0.13 mm (0.005 inch)  6 µm (240 µin) or smoother.  C1 C2 C3
Ø 76.213 ± 0.013 mm (3.0005 ± 0.0005 inch)  —  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
1.47 ± 0.05 mm (0.058 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
2.46 ± 0.05 mm (0.097 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 9
Transmission Center Shaft Part Number 5S-7775
Refer to Illustration 11. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
—  —  —       
Ø 29.9780 ± 0.008 mm (1.1803 ± 0.0003 inch)  0.03 mm (0.001 inch)  —  C1 C2 C3
—  —  —       
—  —  —  C1 C2 C3
Ø 63.437 ± 0.013 mm (2.4975 ± 0.0005 inch)  —  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
—  —  —       
—  —  —       

Table 10
Transmission Center Shaft Part Number 7S-6834
Refer to Illustration 11. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 32.79 ± 0.10 mm (1.291 ± 0.004 inch)  —  —       
Ø 34.983 ± 0.008 mm (1.3773 ± 0.0003 inch)  0.03 mm (0.001 inch)  —  C1 C2 C3
Ø 49.33 ± 0.13 mm (1.942 ± 0.005 inch)  —  —       
Ø 56.39 ± 0.13 mm (2.220 ± 0.005 inch)  0.13 mm (0.005 inch)  6 µm (240 µin) or smoother.  C1 C2 C3
Ø 76.213 ± 0.013 mm (3.0005 ± 0.0005 inch)  —  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
76.213 ± 0.013 mm (3.0005 ± 0.0005 inch)  —  Groove wall 6 µm (240 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
2.46 ± 0.05 mm (0.097 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 11
Transmission Center Shaft Part Number 8P-2400
Refer to Illustration 11. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 28.96 ± 0.10 mm (1.140 ± 0.004 inch)  —  —       
Ø 29.9780 ± 0.008 mm (1.1803 ± 0.0003 inch)  0.03 mm (0.001 inch)  —  C1 C2 C3
—  —  —       
—  —  —  C1 C2 C3
Ø 63.437 ± 0.013 mm (2.4975 ± 0.0005 inch)  —  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
1.19 ± 0.03 mm (0.047 ± 0.001 inch)  —  Groove wall 6 µm (240 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
—  —  —       


Illustration 12g02171193
Typical Example
3P-1604 Shaft

Table 12 contains the tolerances for Illustration 12.

Table 12
Planetary Center Shaft Part Number 3P-1604
Refer to Illustration 12. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 41.085 ± 0.010 mm (1.6175 ± 0.0004 inch)  —  0.5 µm (20 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 47.63 ± 0.13 mm (1.875 ± 0.005 inch)  —  10 µm (400 µin) or smoother       
Ø 44.93 ± 0.13 mm (1.769 ± 0.005 inch)  —  —       
Ø 61.47 ± 0.08 mm (2.420 ± 0.003 inch)  —  10 µm (400 µin) or smoother       
Ø 58.40 ± 0.15 mm (2.299 ± 0.006 inch)  —  —       
Ø 31.166 ± 0.010 mm (1.2270 ± 0.0004 inch)  —  —  C1 C2 C3
1.78 ± 0.05 mm (0.070 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.       
2.26 ± 0.08 mm (0.089 ± 0.003 inch)  —  Groove wall 6 µm (240 µin) or smoother.       


Illustration 13g06314783
Typical Example
3P-8162 Shaft

Table 13 contains the tolerances for Illustration 13.

Table 13
Planetary Input Shaft Part Number 3P-8162
Refer to Illustration 13. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 54.983 ± 0.010 mm (2.1647 ± 0.0004 inch)  —  1.6 µm (63 µin)  C1 C2 C3


Illustration 14g02163705
Typical Example
3T-3202 Input Shaft
7G-4588 Input Shaft
7T-9274 Input Shaft
8P-7880 Input Shaft
9W-8436 Input Shaft
9W-8532 Input Shaft
9W-9069 Input Shaft

Tables 14 through 17 contain the tolerances for Illustration 14.

Table 14
Transmission Input Shaft Part Numbers 3T-3202 & 9W-9069
Refer to Illustration 14. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 55.049 ± 0.010 mm (2.1673 ± 0.0004 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
—  —  —       
—  —  —       
Ø 64.983 ± 0.010 mm (2.5584 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
—  —  —  C1 C2 C3
Ø 59.983 ± 0.010 mm (2.3615 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 56.500 ± 0.013 mm (2.2244 ± 0.0005 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 35.500 ± 0.020 mm (1.3976 ± 0.0008 inch)  0.13 mm (0.005 inch)  —  C1 C2 C3
—  —  —       
—  —  —       
—  —  —       

Table 15
Transmission Input Shaft Part Numbers 7G-4588 & 9W-8436
Refer to Illustration 14. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 54.983 ± 0.010 mm (2.1647 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 51.61 ± 0.15 mm (2.032 ± 0.006 inch)  0.15 mm (0.006 inch)  6 µm (240 µin) or smoother.       
—  —  —       
—  —  —  C1 C2 C3
—  —  —  C1 C2 C3
Ø 59.983 ± 0.013 mm (2.3615 ± 0.0005 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 56.500 ± 0.013 mm (2.2244 ± 0.0005 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 35.500 ± 0.020 mm (1.3976 ± 0.0008 inch)  0.13 mm (0.005 inch)  —  C1 C2 C3
2.26 ± 0.08 mm (0.089 ± 0.003 inch)  —  —       
—  —  —       
—  —  —       

Table 16
Transmission Input Shaft Part Number 7T-9274
Refer to Illustration 14. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 59.983 ± 0.010 mm (2.3615 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 56.87 ± 0.15 mm (2.239 ± 0.006 inch)  0.15 mm (0.006 inch)  —       
Ø 54.60 ± 0.10 mm (2.150 ± 0.004 inch)  0.13 mm (0.005 inch)  —       
Ø 64.983 ± 0.010 mm (2.5584 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 54.60 ± 0.10 mm (2.150 ± 0.004 inch)  0.13 mm (0.005 inch)  —  C1 C2 C3
Ø 59.983 ± 0.010 mm (2.3615 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
—  —  —  C1 C2 C3
Ø 50.696 ± 0.013 mm (1.9959 ± 0.0005 inch)  0.13 mm (0.005 inch)  —  C1 C2 C3
2.26 ± 0.08 mm (0.089 ± 0.003 inch)  —  —       
5.00 ± 0.13 mm (0.197 ± 0.005 inch)  —  —       
5.00 ± 0.13 mm (0.197 ± 0.005 inch)  —  —       

Table 17
Transmission Input Shaft Part Numbers 8P-7880 & 9W-8532
Refer to Illustration 14. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 54.983 ± 0.010 mm (2.1647 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 52.10 ± 0.13 mm (2.051 ± 0.005 inch)  —  —       
—  —  —       
Ø 64.983 ± 0.010 mm (2.5584 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
—  —  —  C1 C2 C3
Ø 59.983 ± 0.010 mm (2.3615 ± 0.0004 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 40.553 ± 0.013 mm (1.5966 ± 0.0005 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 31.609 ± 0.013 mm (1.2444 ± 0.0005 inch)  0.13 mm (0.005 inch)  —  C1 C2 C3
1.47 ± 0.05 mm (0.058 ± 0.0012 inch)  —  —       
—  —  —       
—  —  —       


Illustration 15g02163121
Typical Example
3T-8309 Input Shaft
7G-5624 Input Shaft
7T-6226 Input Shaft
114-9036 Input Shaft
195-9703 Input Shaft

Tables 18 through 21 contain the tolerances for Illustration 15.

Table 18
Planetary Input Shaft Part Number 3T-8309
Refer to Illustration 15. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 39.500 ± 0.008 mm (1.5551 ± 0.0003 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 39.500 ± 0.008 mm (1.5551 ± 0.0003 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 75.26 ± 0.05 mm (2.963 ± 0.002 inch)  —  6 µm (240 µin) or smoother  C1 C2 C3
Ø 66.88 ± 0.13 mm (2.633 ± 0.005 inch)  —  —       
Ø 78.41 ± 0.05 mm (3.087 ± 0.002 inch)  —  —  C1 C2 C3
Ø 70.74 ± 0.13 mm (2.785 ± 0.005 inch)  —  —       
Ø 70.74 ± 0.13 mm (2.785 ± 0.005 inch)  —  —       
Ø 78.41 ± 0.05 mm (3.087 ± 0.002 inch)  —  —  C1 C2 C3
Ø 70.010 ± 0.010 mm (2.7563 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 66.09 ± 0.15 mm (2.602 ± 0.006 inch)  —  —       
3.33 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
3.33 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
3.33 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
26.92 ± 0.05 mm (1.06 ± 0.002 inch)  —  —       

Table 19
Planetary Input Shaft Part Numbers 7G-5624 & 114-9036
Refer to Illustration 15. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 34.836 ± 0.008 mm (1.3715 ± 0.0003 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 34.836 ± 0.008 mm (1.3715 ± 0.0003 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 75.26 ± 0.05 mm (2.963 ± 0.002 inch)  —  6 µm (240 µin) or smoother  C1 C2 C3
67.59 ± 0.13 mm (2.661 ± 0.005 inch)  —  —       
Ø 78.41 ± 0.05 mm (3.087 ± 0.002 inch)  —  —  C1 C2 C3
Ø 70.74 ± 0.13 mm (2.785 ± 0.005 inch)  —  —       
Ø 70.74 ± 0.13 mm (2.785 ± 0.005 inch)  —  —       
Ø 78.41 ± 0.05 mm (3.087 ± 0.002 inch)  —  —  C1 C2 C3
Ø 70.010 ± 0.010 mm (2.7563 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
—  —  —       
3.33 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
3.33 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
3.33 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
—  —  —       

Table 20
Planetary Input Shaft Part Number 7T-6226
Refer to Illustration 15. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 28.392 ± 0.013 mm (1.1178 ± 0.0005 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 28.392 ± 0.013 mm (1.1178 ± 0.0005 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 75.26 ± 0.05 mm (2.963 ± 0.002 inch)  —  6 µm (240 µin) or smoother  C1 C2 C3
Ø 67.44 ± 0.13 mm (2.655 ± 0.005 inch)  —  —       
Ø 75.26 ± 0.05 mm (2.963 ± 0.002 inch)  —  —  C1 C2 C3
Ø 67.44 ± 0.13 mm (2.655 ± 0.005 inch)  —  —       
Ø 67.44 ± 0.13 mm (2.655 ± 0.005 inch)  —  —       
Ø 75.26 ± 0.05 mm (2.963 ± 0.002 inch)  —  —  C1 C2 C3
Ø 50.008 ± 0.005 mm (1.9688 ± 0.0002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
—  —  —       
3.33 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
3.33 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
3.33 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
—  —  —       

Table 21
Planetary Input Shaft Part Number 195-9703
Refer to Illustration 15. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 41.084 ± 0.010 mm (1.6175 ± 0.0004 inch)  0.05 mm (0.002 inch)  0.35 µm (16 µin) Tool Drag Prohibited.  C1 C2 C3
Ø 41.084 ± 0.010 mm (1.6175 ± 0.0004 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 75.25 ± 0.13 mm (2.963 ± 0.005 inch)  0.13 mm (0.005 inch)  5.5 µm (216.54 µin)  C1 C2 C3
66.88 ± 0.13 mm (2.633 ± 0.005 inch)  0.13 mm (0.005 inch)  —       
78.42 ± 0.13 mm (3.087 ± 0.005 inch)  0.13 mm (0.005 inch)  5.5 µm (216.54 µin)  C1 C2 C3
Ø 70.75 ± 0.13 mm (2.785 ± 0.005 inch)  0.13 mm (0.005 inch)  —       
Ø 70.75 ± 0.13 mm (2.785 ± 0.005 inch)  0.13 mm (0.005 inch)  —       
Ø 78.42 ± 0.13 mm (3.087 ± 0.005 inch)  0.13 mm (0.005 inch)  5.5 µm (216.54 µin)  C1 C2 C3
Ø 70.010 ± 0.010 mm (2.7563 ± 0.0004 inch)  0.05 mm (0.002 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 66.09 ± 0.15 mm (2.602 ± 0.006 inch)  0.15 mm (0.006 inch)  —       
3.33 ± 0.08 mm (0.131 ± 0.003 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
3.33 ± 0.08 mm (0.131 ± 0.003 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
3.33 ± 0.08 mm (0.131 ± 0.003 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
2.68 ± 0.06 mm (0.106 ± 0.002 inch)  —  —       


Illustration 16g02169894
Typical Example
3T-9427 Center Shaft
378-0982 Center Shaft

Table 22 contains the tolerances for Illustration 16.

Table 22
Planetary Center Shaft Part Numbers 3T-9427 & 378-0982
Refer to Illustration 16. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 75.011 ± 0.008 mm (2.9532 ± 0.0003 inch)  0.03 mm (0.001 inch)  —  C1 C2 C3
Ø 35.001 ± 0.009 mm (1.37799 ± 0.0004 inch)  0.03 mm (0.001 inch)  —  C1 C2 C3
Ø 32.77 ± 0.08 mm (1.290 ± 0.003 inch)  0.15 mm (0.006 inch)  —       
2.68 ± 0.06 mm (0.106 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     


Illustration 17g02160955
Typical Example
4H-2192 Upper Shaft
9M-5097 Upper Shaft

Tables 23 and 24 contain the tolerances for Illustration 17.

Table 23
Transmission Upper Shaft Part Number 4H-2192
Refer to Illustration 17. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 67.574 ± 0.010 mm (2.6604 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 81.719 ± 0.008 mm (3.2173 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3

Table 24
Transmission Upper Shaft Part Number 9M-5097
Refer to Illustration 17. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 65.029 ± 0.008 mm (2.5602 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 81.722 ± 0.010 mm (3.2174 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3


Illustration 18g02161061
Typical Example
6P-7394 Transmission Input Shaft
7T-2170 Transmission Input Shaft
9W-4175 Transmission Input Shaft

Tables 25 and 26 contain the tolerances for Illustration 18.

Table 25
Transmission Input Shaft Part Numbers 6P-7394 & 9W-4175
Refer to Illustration 18. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 54.983 ± 0.010 mm (2.1647 ± 0.0004 inch)  —  —  C1 C2 C3
Ø 64.983 ± 0.010 mm (2.5584 ± 0.0004 inch)  0.05 mm (0.002 inch)  —       
Ø 64.983 ± 0.010 mm (2.5584 ± 0.0004 inch)  0.05 mm (0.002 inch)  —       
Ø 50.780 ± 0.008 mm (1.9992 ± 0.0003 inch)  —  0.40 µm (16 µin) or smoother, Tool Drag Prohibited.
Do not use thermal spray.
Chrome plating is acceptable in this application, but only if the tractor that the shaft is being installed in does not have a winch or other power take-off driven by this shaft.
Do not use chrome plating on other needle bearing race surfaces without specific approval. 
C1 C2 C3
—  —  —       
2.26 ± 0.08 mm (0.089 ± 0.003 inch)  —  —       
—  —  —       
Ø 51.61 ± 0.15 mm (2.032 ± 0.006 inch)  —  —       
—  —  —       
—  —  —       
Ø 61.44 ± 0.15 mm (2.419 ± 0.006 inch)  —  —       
2.26 ± 0.08 mm (0.089 ± 0.003 inch)  —  —       
—  —  —       
—  —  —       

Table 26
Transmission Input Shaft Part Number 7T-2170
Refer to Illustration 18. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 54.983 ± 0.010 mm (2.1647 ± 0.0004 inch)  —  —  C1 C2 C3
Ø 64.983 ± 0.010 mm (2.5584 ± 0.0004 inch)  0.08 mm (0.003 inch)  —       
Ø 64.983 ± 0.010 mm (2.5584 ± 0.0004 inch)  0.08 mm (0.003 inch)  —       
Ø 57.142 ± 0.008 mm (2.2497 ± 0.0003 inch)  —  0.40 µm (16 µin)or smoother, Tool Drag Prohibited.
Do not use thermal spray.
Chrome plating is acceptable in this application, but only if the tractor that the shaft is being installed in does not have a winch or other power take-off driven by this shaft.
Do not use chrome plating on other needle bearing race surfaces without specific approval. 
C1 C2 C3
2.26 ± 0.08 mm (0.089 ± 0.003 inch)  —  —       
2.26 ± 0.08 mm (0.089 ± 0.003 inch)  —  —       
Ø 51.61 ± 0.15 mm (2.032 ± 0.006 inch)  —  —       
Ø 49.60 ± 0.13 mm (1.953 ± 0.005 inch)  —  —       
Ø 59.60 ± 0.13 mm (2.346 ± 0.005 inch)  —  —       
Ø 59.60 ± 0.13 mm (2.346 ± 0.005 inch)  Limited to 0.13 mm (0.005 inch)  —       
Ø 61.44 ± 0.15 mm (2.419 ± 0.006 inch)  —  —       
5.00 ± 0.13 mm (0.197 ± 0.005 inch)  —  —       
5.00 ± 0.13 mm (0.197 ± 0.005 inch)  —  —       
5.00 ± 0.13 mm (0.197 ± 0.005 inch)  —  —       


Illustration 19g02164293
Typical Example
6T-3717 Input Shaft

Table 27 contains the tolerances for Illustration 19.

Table 27
Transmission Input Shaft Part Number 6T-3717
Refer to Illustration 19. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 20.625 ± 0.013 mm (0.8120 ± 0.0005 inch)  0.05 mm (0.002 inch)  3.5 µm (140 µin) or smoother  C1 C2 C3
Ø 35.500 ± 0.020 mm (1.3976 ± 0.0008 inch)  0.08 mm (0.003 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 31.521 ± 0.013 mm (1.2410 ± 0.0005 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3


Illustration 20g02169854
Typical Example
6T-9440 Transmission Shaft

Table 28 contains the tolerances for Illustration 20.

Table 28
Transmission Shaft Part Number 6T-9440
Refer to Illustration 20. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 25.016 ± 0.008 mm (0.9849 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 40.008 ± 0.005 mm (1.5751 ± 0.0002 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 39.611 ± 0.013 mm (1.5595 ± 0.0005 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
36.94 ± 0.13 mm (1.454 ± 0.005 inch)  —  —       


Illustration 21g02164224
Typical Example
7G-1141 Center Shaft

Table 29 contains the tolerances for Illustration 21.

Table 29
Transmission Center Shaft Part Number 7G-1141
Refer to Illustration 21. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 41.110 ± 0.013 mm (1.6185 ± 0.0005 inch)  —  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3


Illustration 22g02163613
Typical Example
7G-7619 Shaft

Table 30 contains the tolerances for Illustration 22.

Table 30
Transmission Center Shaft Part Number 7G-7619
Refer to Illustration 22. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 31.521 ± 0.013 mm (1.2410 ± 0.0005 inch)  —  0.8 µm (32 µin) or smoother.  C1 C2 C3
Ø 31.521 ± 0.013 mm (1.2410 ± 0.0005 inch)  0.020 mm (0.0008 inch)  —  C1 C2 C3


Illustration 23g02165455
Typical Example
7T-9274 Input Shaft
9W-3606 Input Shaft

Table 31 contains the tolerances for Illustration 23.

Table 31
Planetary Input Shaft Part Numbers 7T-9274 & 9W-3606
Refer to Illustration 23. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 50.696 ± 0.013 mm (1.9959 ± 0.0005 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 56.500 ± 0.013 mm (2.2244 ± 0.0005 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 59.983 ± 0.010 mm (2.3615 ± 0.0004 inch)  0.05 mm (0.002 inch)  —       
Ø 64.983 ± 0.010 mm (2.5584 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 59.983 ± 0.010 mm (2.3615 ± 0.0004 inch)  0.05 mm (0.002 inch)  —       
2.25 ± 0.06 mm (0.089 ± 0.002 inch)  —  —       
Ø 54.60 ± 0.10 mm (2.150 ± 0.004 inch)  —  —       
Ø 54.60 ± 0.10 mm (2.150 ± 0.004 inch)  —  —       
Ø 56.87 ± 0.15 mm (2.239 ± 0.006 inch)  —  —       
5.00 ± 0.13 mm (0.200 ± 0.005 inch)  —  —       
5.00 ± 0.13 mm (0.200 ± 0.005 inch)  —  Groove wall 6 µm (240 µin) or smoother.       


Illustration 24g06314194
Typical Example
8E-5068 Planetary Shaft

Table 32 contains the tolerances for Illustration 24.

Table 32
Planetary Input Shaft Part Number 8E-5068
Refer to Illustration 24. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
2.68 ± 0.06 mm (0.106 ± 0.002 inch)  —  —       
Ø 76.12 ± 0.15 mm (2.997 ± 0.006 inch)  —  —       
Ø 43.84 ± 0.08 mm (1.726 ± 0.003 inch)  0.010 mm (0.0004 inch)  5.5 µm (216.54 µin)  C1 C2 C3
Ø 82.286 ± 0.020 mm (3.2396 ± 0.0008 inch)  —  0.40 µm (16 µin)  C1 C2 C3
Ø 82.527 ± 0.010 mm (3.249 ± 0.0004 inch)  0.05 mm (0.002 inch)  —       
Ø 76.134 ± 0.013 mm (2.9974 ± 0.0005 inch)  0.025 mm (0.0010 inch)  0.2 µm (7.87 µin)  C1 C2 C3
Ø 39.01 ± 0.15 mm (1.536 ± 0.006 inch)  —  —       
2.56 ± 0.05 mm (0.101 ± 0.002 inch)  —  —       


Illustration 25g02164335
Typical Example
8P-7249 Input Shaft

Table 33 contains the tolerances for Illustration 25.

Table 33
Transmission Input Shaft Part Number 8P-7249
Refer to Illustration 25. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 76.134 ± 0.013 mm (2.9974 ± 0.0005 inch)  —  0.8 µm (32 µin) or smoother  C1 C2 C3
Ø 76.134 ± 0.013 mm (2.9974 ± 0.0005 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 82.527 ± 0.010 mm (3.2491 ± 0.0004 inch)  —  2.0 µm (80 µin) or smoother  C1 C2 C3


Illustration 26g02163634
Typical Example
8P-7783 Input Shaft

Table 34 contains the tolerances for Illustration 26.

Table 34
Transmission Input Shaft Part Number 8P-7783
Refer to Illustration 26. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 39.01 ± 0.13 mm (1.536 ± 0.005 inch)  —  —       
Ø 43.84 ± 0.08 mm (1.726 ± 0.003 inch)  —  6 µm (240 µin) or smoother.  C1 C2 C3
Ø 76.134 ± 0.015 mm (2.9974 ± 0.0006 inch)  —  —       
Ø 82.288 ± 0.020 mm (3.2397 ± 0.0008 inch)  —  —  C1 C2 C3
Ø 82.527 ± 0.010 mm (3.2491 ± 0.0004 inch)  —  —  C1 C2 C3
Ø 76.134 ± 0.013 mm (2.9974 ± 0.0005 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 76.134 ± 0.015 mm (2.9974 ± 0.0006 inch)  —  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
2.57 ± 0.05 mm (0.101 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
2.69 ± 0.05 mm (0.106 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     


Illustration 27g02163633
Typical Example
8S-6207 Input Shaft

Table 35 contains the tolerances for Illustration 27.

Table 35
Transmission Input Shaft Part Number 8S-6207
Refer to Illustration 27. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 39.01 ± 0.13 mm (1.536 ± 0.005 inch)  —  —       
Ø 43.74 ± 0.08 mm (1.722 ± 0.003 inch)  —  6 µm (240 µin) or smoother.  C1 C2 C3
Ø 43.74 ± 0.08 mm (1.722 ± 0.003 inch)  —  Groove wall 2 µm (80 µin) or smoother.  C1 C2 C3
2.46 ± 0.05 mm (0.097 ± 0.002 inch)  —  Groove wall 2 µm (80 µin) or smoother.       


Illustration 28g06315072
Typical Example
9G-8756 Sensor Shaft

Table 36 contains the tolerances for Illustration 28.

Table 36
Planetary Sensor Shaft Part Number 9G-8756
Refer to Illustration 28. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
12.70 + 0.00/ - 0.15 mm (0.500 + 0.000/ - 0.006 inch)  —  < 3.5 µm (137.8 µin)  C1 C2 C3
15.88 + 0.00/ - 0.15 mm (0.625 + 0.000/ - 0.006 inch)  —  5.5 µm (216.54 µin)  C1 C2 C3


Illustration 29g02164225
Typical Example
9G-9117 Transmission Center Shaft

Table 37 contains the tolerances for Illustration 29.

Table 37
Transmission Center Shaft Part Number 9G-9117
Refer to Illustration 29. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 34.983 ± 0.008 mm (1.377 ± 0.0003 inch)  0.03 mm (0.001 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 32.79 ± 0.10 mm (1.291 ± 0.004 inch)  —  —       
Ø 1.47 ± 0.05 mm (0.058 ± 0.002 inch)  0.13 mm (0.005 inch)  6 µm (240 µin) or smoother       


Illustration 30g06314191
Typical Example
9W-1572 Transmission Input Shaft

Table 38 contains the tolerances for Illustration 30.

Table 38
Planetary Input Shaft Part Number 9W-1572
Refer to Illustration 30. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 64.983 ± 0.010 mm (2.5584 ± 0.0004 inch)  0.08 mm (0.00315 inch)  —  C1 C2 C3
2.26 ± 0.08 mm (0.08898 ± 0.00315 inch)  —  —       
Ø 61.44 ± 0.15 mm (2.419 ± 0.006 inch)  —  ()       
Ø 50.779 ± 0.008 mm (1.9992 ± 0.0003 inch)  0.13 mm (0.005 inch)  0.40 µm (16 µin) or smoother  C1 C2 C3
Ø 64.983 ± 0.010 mm (2.5584 ± 0.0004 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 59.6 ± 0.13 mm (2.35 ± 0.005 inch)  0.13 mm (0.005 inch)  —       
5 ± 0.13 mm (0.2 ± 0.005 inch)  —  —       


Illustration 31g06314641
Typical Example
112-3818 Input Shaft

Table 39 contains the tolerances for Illustration 31.

Table 39
Planetary Input Shaft Part Number 112-3818
Refer to Illustration 31. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 55.049 ± 0.010 mm (2.1673 ± 0.0004 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin)  C1 C2 C3
Ø 69.25 ± 0.13 mm (2.726 ± 0.005 inch)  0.13 mm (0.005 inch)  3.5 µm (137.80 µin)  C1 C2 C3
2.464 ± 0.05 mm (0.0970 ± 0.002 inch)  —  —       
5 ± 0.13 mm (0.2 ± 0.005 inch)  —  —       
Ø 59.983 ± 0.010 mm (2.3615 ± 0.0004 inch)  0.05 mm (0.002 inch)  —       
Ø 62.41 ± 0.13 mm (2.457 ± 0.005 inch)  0.15 mm (0.006 inch)  —       
Ø 54.6 ± 0.10 mm (2.15 ± 0.004 inch)  0.13 mm (0.005 inch)  —       
Ø 56.5 ± 0.13 mm (2.22 ± 0.005 inch)  0.05 mm (0.002 inch)  0.35 µm (13.78 µin)  C1 C2 C3
Ø 54 ± 0.5 mm (2.1 ± 0.02 inch)  0.5 mm (0.02 inch)  10 µm (393.7 µin)  C1 C2 C3
Ø 35.5 ± 0.020 mm (1.40 ± 0.0008 inch)  0.13 mm (0.005 inch)  0.35 µm (13.78 µin)  C1 C2 C3


Illustration 32g06314600
Typical Example
237-9061 Input Shaft

Table 40 contains the tolerances for Illustration 32.

Table 40
Planetary Input Shaft Part Number 237-9061
Refer to Illustration 32. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 70.01 ± 0.010 mm (2.756 ± 0.0004 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 78.42 ± 0.05 mm (3.087 ± 0.002 inch)  0.15 mm (0.006 inch)  5.5 µm (216.54 µin)  C1 C2 C3
6.5 ± 0.5 mm (0.26 ± 0.02 inch)  —  —       
3.32 ± 0.05 mm (0.131 ± 0.002 inch)  —  —       
Ø 70.75 ± 0.13 mm (2.785 ± 0.005 inch)  0.20 mm (0.008 inch)  —       
Ø 67.58 ± 0.13 mm (2.661 ± 0.005 inch)  0.20 mm (0.008 inch)  —       
Ø 34.835 ± 0.008 mm (1.3715 ± 0.0003 inch)  0.05 mm (0.002 inch)  0.35 µm (13.78 µin)  C1 C2 C3


Illustration 33g06315105
Typical Example
243-5720 Input Shaft

Table 41 contains the tolerances for Illustration 33.

Table 41
Planetary Input Shaft Part Number 243-5720
Refer to Illustration 33. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 64.984 ± 0.01 mm (2.5584 ± 0.0004 inch)  0.05 mm (0.002 inch)  1.6 µm (63 µin)  C1 C2 C3
3.05 + 0.13/ - 0.00 mm (0.120 + 0.005/ - 0.000 inch)  —  —       
Ø 51.18 ± 0.15 mm (2.015 ± 0.006 inch)  —  —       
4.95 ± 0.13 mm (0.195 ± 0.005 inch)  —  —       
Ø 49.6 ± 0.13 mm (1.95 ± 0.005 inch)  0.13 mm (0.005 inch)  1.6 µm (63 µin)       
Ø 50.78 ± 0.008 mm (1.999 ± 0.0003 inch)  0.13 mm (0.005 inch)  0.4 µm (16 µin)  C1 C2 C3
59.6 ± 0.13 mm (2.35 ± 0.005 inch)  0.13 mm (0.005 inch)  1.6 µm (63 µin)       
4.95 ± 0.13 mm (0.1949 ± 0.005 inch)  —  —       
61.44 ± 0.15 mm (2.419 ± 0.006 inch)  —  —       
2.25 ± 0.06 mm (0.089 ± 0.002 inch)  —  —       


Illustration 34g06314767
Typical Example
245-3876 Planetary Shaft

Table 42 contains the tolerances for Illustration 34.

Table 42
Planetary Input Shaft Part Number 245-3876
Refer to Illustration 34. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 43.84 ± 0.08 mm (1.726 ± 0.003 inch)  —  5.5 µm (216.54 µin)  C1 C2 C3
Ø 82.286 ± 0.02 mm (3.2396 ± 0.001 inch)  —  1.6 µm (63 µin)  C1 C2 C3
Ø 82.527 ± 0.010 mm (3.2491 ± 0.0004 inch)  0.05 mm (0.002 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 83 ± 0.3 mm (3.3 ± 0.01 inch)  —  10 µm (393.7 µin)  C1 C2 C3
Ø 76.134 ± 0.013 mm (2.9974 ± 0.0005 inch)  0.025 mm (0.0010 inch)  0.2 µm (7.87 µin)  C1 C2 C3
Ø 39.01 ± 0.15 mm (1.536 ± 0.006 inch)  —  —       
2.56 ± 0.05 mm (0.101 ± 0.002 inch)  —  —       
Ø 76.12 ± 0.15 mm (2.997 ± 0.006 inch)  —  5.5 µm (216.54 µin)       
2.68 ± 0.06 mm (0.106 ± 0.002 inch)  —  —       


Illustration 35g06314703
Typical Example
305-9002 Input Shaft

Table 43 contains the tolerances for Illustration 35.

Table 43
Planetary Input Shaft Part Number 305-9002
Refer to Illustration 35. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
3.050 + 0.13/ - 0.00 mm (0.1201 + 0.005/ - 0.000 inch)  —  —       
4.95 ± 0.13 mm (0.195 ± 0.005 inch)  —  —       
Ø 51.18 ± 0.15 mm (2.015 ± 0.006 inch)  —  —       
Ø 49.60 ± 0.13 mm (1.953 ± 0.005 inch)  0.13 mm (0.005 inch)  —       
Ø 54.983 ± 0.010 mm (2.1647 ± 0.0004 inch)  0.05 mm (0.002 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 50.780 ± 0.008 mm (1.9990 ± 0.0003 inch)  0.05 mm (0.002 inch)  0.4 µm (15.75 µin)  C1 C2 C3
Ø 64.984 ± 0.010 mm (2.5584 ± 0.0004 inch)  0.05 mm (0.002 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 59.6 ± 0.13 mm (2.35 ± 0.005 inch)  0.13 mm (0.005 inch)  —  C1 C2 C3
4.95 ± 0.13 mm (0.195 ± 0.005 inch)  —  —       
Ø 61.44 ± 0.15 mm (2.419 ± 0.006 inch)  —  —       
2.25 ± 0.06 mm (0.089 ± 0.002 inch)  —  —       


Illustration 36g06315490
Typical Example
394-6184 Shaft

Table 44 contains the tolerances for Illustration 36.

Table 44
Planetary Shaft Part Number 394-6184
Refer to Illustration 36. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
4.17 ± 0.05 mm (0.164 ± 0.002 inch)  0.03 mm (0.001 inch)  0.4 µm (16 µin)  C1 C2 C3
Ø 20.45 ± 0.13 mm (0.805 ± 0.005 inch)  0.05 mm (0.002 inch)  5.5 µm (216.54 µin)  C1 C2 C3
4.95 ± 0.10 mm (0.195 ± 0.004 inch)  —  < 3.5 µm (137.80 µin)  C1 C2 C3
Ø 41.69 ± 0.13 mm (1.641 ± 0.005 inch)  0.13 mm (0.005 inch)  1.6 µm (63 µin)       
4.95 ± 0.10 mm (0.195 ± 0.004 inch)  —  < 3.5 µm (137.80 µin)  C1 C2 C3
Ø 41.69 ± 0.13 mm (1.641 ± 0.005 inch)  0.13 mm (0.005 inch)  1.6 µm (63 µin)       
2.68 ± 0.07 mm (0.106 ± 0.003 inch)  —  5.5 µm (216.54 µin)       
Ø 41.8 ± 0.10 mm (1.65 ± 0.004 inch)  0.10 mm (0.004 inch)  5.5 µm (216.54 µin)  C1 C2 C3
Ø 24.34 ± 0.008 mm (0.958 ± 0.0003 inch)  0.05 mm (0.002 inch)  < 3.5 µm (137.80 µin)  C1 C2 C3
Ø 52.99 ± 0.010 mm (2.086 ± 0.0004 inch)  0.05 mm (0.00197 inch)  0.4 µm (16 µin)       
Ø 47.1 ± 0.020 mm (1.85 ± 0.0008 inch)  0.05 mm (0.002 inch)  < 3.5 µm (137.80 µin)       
Ø 45.03 ± 0.008 mm (1.773 ± 0.0003 inch)  0.05 mm (0.002 inch)  1.6 µm (63 µin)       

Transmission Planetary Output Shafts



Illustration 37g06315169
Typical Example
6Y-5872 Output Shaft

Table 45 contains the tolerances for Illustration 37.

Table 45
Planetary Output Shaft Part Number 6Y-5872
Refer to Illustration 37. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
3.12 ± 0.08 mm (0.123 ± 0.003 inch)  —  —       
Ø 108.00 ± 0.25 mm (4.252 ± 0.010 inch)  —  5.5 µm (216.54 µin)  C1 C2 C3
Ø 103.60 ± 0.15 mm (4.079 ± 0.0061 inch)  —  —       
Ø 114.277 ± 0.010 mm (4.4991 ± 0.0004 inch)  0.08 mm (0.003 inch)  1.6 µm (63 µin)  C1 C2 C3


Illustration 38g06318379
Typical Example
8E-9418 Output Shaft
353-7547 Output Shaft

Table 46 contains the tolerances for Illustration 38.

Table 46
Planetary Output Shaft Part Numbers 8E-9418 and 353-7547
Refer to Illustration 38. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 61.982 ± 0.010 mm (2.4402 ± 0.0004 inch)  0.08 mm (0.003 inch)  < 3.5 µm (137.80 µin)  C1 C2 C3


Illustration 39g06315011
Typical Example
8E-9566 Shaft

Table 47 contains the tolerances for Illustration 39.

Table 47
Planetary Shaft Part Number 8E-9566
Refer to Illustration 39. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 29.980 ± 0.008 mm (1.1803 ± 0.0003 inch)  0.025 mm (0.0010 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 38.10 ± 0.25 mm (1.500 ± 0.010 inch)  —  10 µm (393.7 µin)  C1 C2 C3
Ø 63.436 ± 0.013 mm (2.4975 ± 0.0005 inch)  0.025 mm (0.0010 inch)  0.8 µm (32 µin)  C1 C2 C3
Ø 28.96 ± 0.10 mm (1.140 ± 0.004 inch)  —  —       
1.194 ± 0.025 mm (0.0470 ± 0.0010 inch)  —  —       


Illustration 40g06315188
Typical Example
9W-8434 Output Shaft

Table 48 contains the tolerances for Illustration 40.

Table 48
Planetary Output Shaft Part Number 9W-8434
Refer to Illustration 40. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
5.00 ± 0.13 mm (0.197 ± 0.005 inch)  —  —       
Ø 82.560 ± 0.008 mm (3.2504 ± 0.0003 inch)  0.080 mm (0.0032 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 77.15 ± 0.25 mm (3.037 ± 0.010 inch)  0.13 mm (0.005 inch)  5.5 µm (216.54 µin)       


Illustration 41g06315151
Typical Example
164-3893 Output Shaft
200-8626 Output Shaft

Table 49 contains the tolerances for Illustration 41.

Table 49
Planetary Output Shaft Part Numbers 164-3893 & 200-8626
Refer to Illustration 41. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
2.69 ± 0.08 mm (0.106 ± 0.0035 inch)  —  —       
Ø 73 ± 0.08 mm (2.9 ± 0.003 inch)  —  10 µm (393.7 µin)  C1 C2 C3
Ø 69.1 ± 0.15 mm (2.72 ± 0.006 inch)  —  —       
Ø 108.166 ± 0.013 mm (4.2585 ± 0.0005 inch)  0.10 mm (0.004 inch)  5.5 µm (216.54 µin)  C1 C2 C3

Torque Convertor Shafts



Illustration 42g02162078
Typical Example
1T-0128 Output Shaft
1T-0394 Output Shaft
1T-0428 Output Shaft
1T-0594 Output Shaft
1T-0938 Output Shaft
1T-1013 Output Shaft

Tables 50 through 53 contain the tolerances for Illustration 42.

Table 50
Torque Convertor Output Shaft Part Number 1T-0128
Refer to Illustration 42. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 49.972 ± 0.008 mm (1.9674 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 57.175 ± 0.005 mm (2.2510 ± 0.0002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 65.029 ± 0.008 mm (2.5602 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3

Table 51
Torque Convertor Output Shaft Part Numbers 1T-0394 & 1T-0938
Refer to Illustration 42. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 49.985 ± 0.008 mm (1.9679 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 57.196 ± 0.005 mm (2.2518 ± 0.0002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 65.029 ± 0.008 mm (2.5602 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3

Table 52
Torque Convertor Output Shaft Part Numbers 1T-0428 & 1T-0594
Refer to Illustration 42. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 49.972 ± 0.008 mm (1.9674 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 57.175 ± 0.005 mm (2.2510 ± 0.0002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 65.029 ± 0.008 mm (2.5602 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3

Table 53
Torque Convertor Output Shaft Part Number 1T-1013
Refer to Illustration 42. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 49.985 ± 0.008 mm (1.9679 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 57.196 ± 0.005 mm (2.2518 ± 0.0002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 65.029 ± 0.008 mm (2.5602 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3


Illustration 43g06317069
Typical Example
1T-0515 Input Shaft

Table 54 contains the tolerances for Illustration 43.

Table 54
Torque Converter Input Shaft Part Number 1T-0515
Refer to Illustration 43. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 50.008 ± 0.005 mm (1.9688 ± 0.0002 inch)  0.05 mm (0.002 inch)  1.02 µm (40 µin)  C1 C2 C3
Ø 45.260 ± 0.00508 mm (1.7819 ± 0.0002 inch)  0.05 mm (0.002 inch)  1.02 µm (40 µin)  C1 C2 C3


Illustration 44g02162082
Typical Example
1T-0524 Output Shaft
1T-0546 Output Shaft
1T-0547 Output Shaft
1T-0548 Output Shaft
1T-0549 Output Shaft
1T-1434 Output Shaft
1T-1504 Shaft

Tables 55 through 58 contain the tolerances for Illustration 44.

Table 55
Torque Convertor Output Shaft Part Number 1T-0524
Refer to Illustration 44. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 55.009 ± 0.005 mm (2.1657 ± 0.0002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 62.94 ± 0.05 mm (2.478 ± 0.002 inch)  —  6 µm (240 µin) or smoother.  C1 C2 C3
Ø 56.01 ± 0.13 mm (2.205 ± 0.005 inch)  —  —       
Ø 50.000 ± 0.008 mm (1.9685 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
2.46 ± 0.05 mm (0.097 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 56
Torque Convertor Output Shaft Part Number 1T-0546
Refer to Illustration 44. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 55.009 ± 0.005 mm (2.1657 ± 0.0002 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 62.94 ± 0.05 mm (2.478 ± 0.002 inch)  —  6 µm (240 µin) or smoother.  C1 C2 C3
Ø 56.01 ± 0.13 mm (2.205 ± 0.005 inch)  —  —       
Ø 50.000 ± 0.008 mm (1.9685 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
2.46 ± 0.05 mm (0.097 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 57
Torque Convertor Output Shaft Part Number 1T-0547
Refer to Illustration 44. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 40.008 ± 0.008 mm (1.5751 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 59.77 ± 0.05 mm (2.353 ± 0.002 inch)  —  6 µm (240 µin) or smoother.  C1 C2 C3
Ø 53.72 ± 0.13 mm (2.115 ± 0.005 inch)  —  —       
Ø 50.000 ± 0.008 mm (1.9685 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
2.46 ± 0.05 mm (0.097 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 58
Torque Convertor Output Shaft Part Number 1T-0548
Refer to Illustration 44. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 40.008 ± 0.008 mm (1.5751 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 59.77 ± 0.05 mm (2.353 ± 0.002 inch)  —  6 µm (240 µin) or smoother.  C1 C2 C3
Ø 53.72 ± 0.13 mm (2.115 ± 0.005 inch)  —  —       
Ø 50.008 ± 0.005 mm (1.9688 ± 0.0002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
2.46 ± 0.05 mm (0.097 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 59
Torque Convertor Output Shaft Part Number 1T-0549
Refer to Illustration 44. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 40.008 ± 0.008 mm (1.5751 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 59.77 ± 0.05 mm (2.353 ± 0.002 inch)  —  6 µm (240 µin) or smoother.  C1 C2 C3
Ø 53.72 ± 0.13 mm (2.115 ± 0.005 inch)  —  —       
Ø 50.000 ± 0.008 mm (1.9685 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
2.46 ± 0.05 mm (0.097 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 60
Torque Convertor Output Shaft Part Number 1T-1434
Refer to Illustration 44. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 40.008 ± 0.008 mm (1.5751 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 59.77 ± 0.05 mm (2.353 ± 0.002 inch)  —  6 µm (240 µin) or smoother.  C1 C2 C3
Ø 53.39 ± 0.13 mm (2.102 ± 0.005 inch)  —  —       
Ø 50.008 ± 0.005 mm (1.9688 ± 0.0002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
2.56 ± 0.05 mm (0.101 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 61
Torque Convertor Output Shaft Part Number 1T-1504
Refer to Illustration 44. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 40.008 ± 0.008 mm (1.5751 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 75.49 ± 0.10 mm (2.972 ± 0.004 inch)  —  6 µm (240 µin) or smoother.  C1 C2 C3
Ø 67.13 ± 0.13 mm (2.643 ± 0.005 inch)  —  —       
Ø 65.001 ± 0.005 mm (2.5591 ± 0.0002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
3.33 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     


Illustration 45g02162520
Typical Example
1T-0748 Output Shaft

Table 62 contains the tolerances for Illustration 45.

Table 62
Torque Convertor Output Shaft Part Number 1T-0748
Refer to Illustration 45. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 55.009 ± 0.005 mm (2.1657 ± 0.0002 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 50.457 ± 0.013 mm (1.9865 ± 0.0005 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3


Illustration 46g02161627
Typical Example
1T-0848 Output Shaft
1T-1042 Output Shaft
1T-1316 Output Shaft
1T-1327 Output Shaft
1T-1360 Output Shaft
1T-1509 Output Shaft

Tables 63 through 66 contain the tolerances for Illustration 46.

Table 63
Torque Convertor Output Shaft Part Numbers 1T-0848 & 1T-1360
Refer to Illustration 46. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 55.009 ± 0.0059 mm (2.1657 ± 0.0002 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
—  —  —       
—  —  —  C1 C2 C3
Ø 55.009 ± 0.0059 mm (2.1657 ± 0.0002 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
—  —  —       

Table 64
Torque Convertor Output Shaft Part Numbers 1T-1042 & 1T-1316
Refer to Illustration 46. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 44.994 ± 0.008 mm (1.7714 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 56.10 ± 0.10 mm (2.209 ± 0.004 inch)  —  —       
Ø 62.941 ± 0.051 mm (2.4780 ± 0.0020 inch)  —  Groove wall 10 µm (400 µin) or smoother.  C1 C2 C3
Ø 54.999 ± 0.008 mm (2.1653 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
3.33 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove wall 0.8 µm (32 µin) or smoother.       

Table 65
Torque Convertor Output Shaft Part Number 1T-1327
Refer to Illustration 46. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 44.994 ± 0.008 mm (1.7714 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 56.10 ± 0.10 mm (2.209 ± 0.004 inch)  —  —       
Ø 62.941 ± 0.051 mm (2.4780 ± 0.0020 inch)  —  Groove wall 10 µm (400 µin) or smoother.  C1 C2 C3
Ø 55.011 ± 0.008 mm (2.1658 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
3.33 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove wall 0.8 µm (32 µin) or smoother.       

Table 66
Torque Convertor Output Shaft Part Number 1T-1509
Refer to Illustration 46. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
40.008 ± 0.008 mm (1.5751 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
—  —  —       
50.457 ± 0.013 mm (1.9865 ± 0.0005 inch)  0.05 mm (0.002 inch)  Groove wall 10 µm (400 µin) or smoother.  C1 C2 C3
—  —  —  C1 C2 C3
—  —  —       


Illustration 47g02162113
Typical Example
1T-0868 Output Shaft

Table 67 contains the tolerances for Illustration 47.

Table 67
Torque Convertor Output Shaft Part Number 1T-0868
Refer to Illustration 47. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 80.028 ± 0.008 mm (3.1507 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3


Illustration 48g02162515
Typical Example
1T-0908 Output Shaft

Table 68 contains the tolerances for Illustration 48.

Table 68
Torque Convertor Output Shaft Part Number 1T-0908
Refer to Illustration 48. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 40.008 ± 0.008 mm (1.5751 ± 0.0003 inch)  0.05 mm (0.002 inch)  1.0 µm (40 µin) or smoother  C1 C2 C3
Ø 45.14 ± 0.13 mm (1.777 ± 0.005 inch)  —  —  C1 C2 C3
Ø 49.89 ± 0.05 mm (1.964 ± 0.002 inch)  —  6 µm (240 µin) or smoother       
Ø 45.009 ± 0.005 mm (1.7720 ± 0.0002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
2.46 ± 0.05 mm (0.097 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.       


Illustration 49g02170033
Typical Example
1T-1056 Output Shaft
1T-1483 Shaft
6I-8302 Output Shaft
7T-5037 Output Shaft
7G-8429 Output Shaft

Tables 69 through 72 contain the tolerances for Illustration 49.

Table 69
Torque Convertor Output Shaft Part Numbers 7G-8429 & 6I-8302
Refer to Illustration 49. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 57.53 ± 0.13 mm (2.265 ± 0.005 inch)  —  —       
Ø 60.010 ± 0.008 mm (2.3626 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 69.40 ± 0.05 mm (2.732 ± 0.002 inch)  0.13 mm (0.005 inch)  —  C1 C2 C3
Ø 63.32 ± 0.13 mm (2.493 ± 0.005 inch)  —  —       
2.25 ± 0.06 mm (0.089 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.       
4.29 ± 0.05 mm (0.169 ± 0.002 inch)  —  Groove wall 0.3 µm (12 µin) or smoother.
Groove wall maximum of 0.0014:1 mm (0.00006:1 inch) taper. 
     

Table 70
Torque Convertor Output Shaft Part Number 1T-1056
Refer to Illustration 49. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 44.83 ± 0.13 mm (1.765 ± 0.005 inch)  —  —       
Ø 50.000 ± 0.008 mm (1.9685 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 59.77 ± 0.05 mm (2.353 ± 0.002 inch)  —  —  C1 C2 C3
Ø 53.72 ± 0.13 mm (2.115 ± 0.005 inch)  —  —       
2.46 ± 0.05 mm (0.097 ± 0.002 inch)  —  —       
2.46 ± 0.05 mm (0.097 ± 0.002 inch)  —  Groove Wall 1.6 µm (63 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 71
Torque Convertor Output Shaft Part Number 1T-1483
Refer to Illustration 49. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 61.29 ± 0.13 mm (2.413 ± 0.005 inch)  —  —       
Ø 65.000 ± 0.006 mm (2.5591 ± 0.0002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 75.49 ± 0.05 mm (2.972 ± 0.002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 67.13 ± 0.13 mm (2.643 ± 0.005 inch)  —  —       
3.30 ± 0.13 mm (0.130 ± 0.005 inch)  —  —       
3.32 ± 0.05 mm (0.131 ± 0.002 inch)  —  Groove Wall 0.8 µm (32 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 72
Torque Convertor Output Shaft Part Number 7T-5037
Refer to Illustration 49. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 50.20 ± 0.13 mm (1.976 ± 0.005 inch)  —  —       
Ø 55.011 ± 0.008 mm (2.1658 ± 0.0003 inch)  —  —  C1 C2 C3
Ø 66.45 ± 0.05 mm (2.616 ± 0.002 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
Ø 57.24 ± 0.13 mm (2.254 ± 0.005 inch)  —  —       
2.95 ± 0.20 mm (0.116 ± 0.008 inch)  —  Groove wall 6 µm (240 µin) or smoother.       
2.56 ± 0.05 mm (0.101 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.       


Illustration 50g06316594
Typical Example
1T-1223 Output Shaft
1T-1688 Output Shaft
5S-0930 Center Shaft
6Y-1413 Output Shaft
7G-2608 Torque Converter Shaft
127-1001 Output Shaft
347-4326 Output Shaft
347-4329 Output Shaft
352-0384 Output Shaft

Tables 73 through 79 contain the tolerances for Illustration 50.

Table 73
Torque Converter Output Shaft Part Number 1T-1688
Refer to Illustration 50. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 89.995 ± 0.008 mm (3.5431 ± 0.0003 inch)  —  1.6 µm (63 µin)  C1 C2 C3
—  —  —       
—  —  —       
—  —  —       

Table 74
Torque Converter Output Shaft Part Numbers 1T-1223 & 352-0384
Refer to Illustration 50. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 80.010 ± 0.008 mm (3.1500 ± 0.0003 inch)  —  1.6 µm (63 µin)  C1 C2 C3
—  —  —       
—  —  —       
—  —  —       

Table 75
Torque Converter Output Shaft Part Number 5S-0930
Refer to Illustration 50. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 59.997 ± 0.008 mm (2.3621 ± 0.0003 inch)  0.08 mm (0.003 inch)  1.6 µm (63 µin)  C1 C2 C3
—  —  —       
—  —  —       
—  —  —       

Table 76
Torque Converter Output Shaft Part Number 6Y-1413
Refer to Illustration 50. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 85.011 ± 0.008 mm (3.3469 ± 0.0003 inch)  0.200 mm (0.0079 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 50.30 ± 0.05 mm (1.980 ± 0.002 inch)  0.05 mm (0.002 inch)  5.5 µm (216.54 µin)  C1 C2 C3
Ø 44.47 ± 0.13 mm (1.751 ± 0.005 inch)  0.13 mm (0.005 inch)  5.5 µm (216.54 µin)       
2.56 ± 0.05 mm (0.101 ± 0.002 inch)  —  0.5 µm (19.69 µin)       

Table 77
Torque Converter Output Shaft Part Number 7G-2608
Refer to Illustration 50. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 60.010 ± 0.008 mm (2.3626 ± 0.0003 inch)  0.08 mm (0.003 inch)  1.6 µm (63 µin)  C1 C2 C3
—  —  —       
—  —  —       
—  —  —       

Table 78
Torque Converter Output Shaft Part Numbers 347-4326 & 347-4329
Refer to Illustration 50. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 90.01 ± 0.0080 mm (3.544 ± 0.0003 inch)  0.08 mm (0.003 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 72.77 ± 0.13 mm (2.8650 ± 0.005 inch)  0.13 mm (0.005 inch)  < 3.5 µm (137.8 µin)  C1 C2 C3
—  —  —       
—  —  —       

Table 79
Torque Converter Output Shaft Part Number 127-1001
Refer to Illustration 50. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 85.011 ± 0.008 mm (3.3469 ± 0.0003 inch)  0.2 mm (0.01 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 50.0 ± 0.5 mm (1.97 ± 0.02 inch)  —  10 µm (393.7 µin)  C1 C2 C3
—  —  —       
—  —  —       


Illustration 51g02171241
Typical Example
1T-1431 Shaft
1T-1444 Output Shaft

Tables 80 and 81 contain the tolerances for Illustration 51.

Table 80
Torque Converter Output Shaft Part Number 1T-1431
Refer to Illustration 51. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 40.008 ± 0.008 mm (1.5751 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 39.45 ± 0.05 mm (1.553 ± 0.002 inch)  0.13 mm (0.005 inch)  —  C1 C2 C3
Ø 32.79 ± 0.05 mm (1.291 ± 0.002 inch)  —  —       
Ø 38.050 ± 0.013 mm (1.4980 ± 0.0005 inch)  0.13 mm (0.005 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 25.210 ± 0.013 mm (0.9925 ± 0.0005 inch)  0.08 mm (0.003 inch)  3.5 µm (140 µin) or smoother  C1 C2 C3
2.56 ± 0.05 mm (0.101 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 81
Torque Converter Output Shaft Part Number 1T-1444
Refer to Illustration 51. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 40.008 ± 0.008 mm (1.5751 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 39.45 ± 0.05 mm (1.553 ± 0.002 inch)  0.13 mm (0.005 inch)  —  C1 C2 C3
Ø 32.80 ± 0.13 mm (1.291 ± 0.005 inch)  0.25 mm (0.001 inch)  —       
Ø 38.050 ± 0.013 mm (1.4980 ± 0.0005 inch)  0.13 mm (0.005 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 25.210 ± 0.013 mm (0.9925 ± 0.0005 inch)  0.08 mm (0.003 inch)  3.5 µm (140 µin) or smoother  C1 C2 C3
2.56 ± 0.05 mm (0.101 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     


Illustration 52g02165353
Typical Example
1T-1547 Output Shaft
1T-1548 Output Shaft

Tables 82 and 83 contain the tolerances for Illustration 52.

Table 82
Torque Convertor Output Shaft Part Number 1T-1547
Refer to Illustration 52. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 37.08 ± 0.13 mm (1.460 ± 0.005 inch)  —  —       
Ø 40.008 ± 0.008 mm (1.5751 ± 0.0003 inch)  0.008 mm (0.0003 inch)  —  C1 C2 C3
Ø 32.79 ± 0.13 mm (1.291 ± 0.005 inch)  —  —       
Ø 39.45 ± 0.05 mm (1.553 ± 0.002 inch)  0.13 mm (0.005 inch)  4 µm (160 µin) or smoother  C1 C2 C3
Ø 38.049 ± 0.013 mm (1.4980 ± 0.0005 inch)  0.13 mm (0.005 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 25.210 ± 0.013 mm (0.9925 ± 0.0005 inch)  0.08 mm (0.003 inch)  3.5 µm (140 µin) or smoother  C1 C2 C3
Ø 2.46 ± 0.05 mm (0.098 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.       
2.56 ± 0.05 mm (0.101 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.       

Table 83
Torque Convertor Output Shaft Part Number 1T-1548
Refer to Illustration 52. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 37.08 ± 0.13 mm (1.460 ± 0.005 inch)  —  —       
Ø 40.008 ± 0.008 mm (1.5751 ± 0.0003 inch)  0.008 mm (0.0003 inch)  —  C1 C2 C3
Ø 32.79 ± 0.13 mm (1.291 ± 0.005 inch)  —  —       
Ø 39.45 ± 0.05 mm (1.553 ± 0.002 inch)  0.13 mm (0.005 inch)  4 µm (160 µin) or smoother  C1 C2 C3
Ø 38.049 ± 0.013 mm (1.4980 ± 0.0005 inch)  0.13 mm (0.005 inch)  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 20.625 ± 0.013 mm (0.8120 ± 0.0005 inch)  0.13 mm (0.005 inch)  3.5 µm (140 µin) or smoother  C1 C2 C3
Ø 2.46 ± 0.05 mm (0.098 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.       
2.56 ± 0.05 mm (0.101 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.       


Illustration 53g02169873
Typical Example
1T-1593 Output Shaft
1T-1860 Output Shaft
1T-1876 Output Shaft
396-9367 Output Shaft

Table 84 contains the tolerances for Illustration 53.

Table 84
Torque Convertor Output Shaft Part Numbers 1T-1593, 1T-1860, 1T-1876, & 396-9367
Refer to Illustration 53. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 52.20 ± 0.08 mm (2.055 ± 0.003 inch)  —  6 µm (240 µin) or smoother.  C1 C2 C3
Ø 68.72 ± 0.13 mm (2.706 ± 0.005 inch)  0.15 mm (0.006 inch)  —       
Ø 74.80 ± 0.05 mm (2.945 ± 0.002 inch)  0.13 mm (0.005 inch)  6 µm (240 µin) or smoother.       
Ø 65.011 ± 0.008 mm (2.5595 ± 0.0003 inch)  0.13 mm (0.005 inch)  —  C1 C2 C3
Ø 61.44 ± 0.15 mm (2.419 ± 0.006 inch)  0.15 mm (0.006 inch)  —       
4.29 ± 0.05 mm (0.169 ± 0.002 inch)  —  Groove wall 0.8 µm (32 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     
2.25 ± 0.06 mm (0.089 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     


Illustration 54g06317414
Typical Example
3S-9920 Torque Converter Shaft
3T-4005 Torque Converter Shaft
6Y-6930 Torque Converter Shaft
7T-1192 Torque Converter Shaft
9S-5264 Center Shaft

Tables 85 through 88 contain the tolerances for Illustration 54.

Table 85
Torque Convertor Center Shaft Part Number 3S-9920
Refer to Illustration 54. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 45.022 ± 0.008 mm (1.7725 ± 0.0003 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
—  —  —       
—  —  —  C1 C2 C3
Ø 69.837 ± 0.013 mm (2.7495 ± 0.0005 inch)  0.08 mm (0.003 inch)  0.8 µm (32 µin) or smoother  C1 C2 C3
—  —  —  C1 C2 C3
—  —  —       
Ø 75.032 ± 0.010 mm (2.9540 ± 0.0004 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
—  —  —       
—  —  —       

Table 86
Torque Convertor Center Shaft Part Number 9S-5264
Refer to Illustration 54. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 30.015 ± 0.008 mm (1.1817 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
—  —  —       
—  —  —  C1 C2 C3
Ø 44.437 ± 0.013 mm (1.7495 ± 0.0005 inch)  0.05 mm (0.002 inch)  0.8 µm (32 µin) or smoother  C1 C2 C3
Ø 56.59 ± 0.13 mm (2.228 ± 0.005 inch)  —  —  C1 C2 C3
Ø 50.37 ± 0.13 mm (1.983 ± 0.005 inch)  —  —       
Ø 50.000 ± 0.008 mm (1.9685 ± 0.0003 inch)  0.05 mm (0.002 inch)  —  C1 C2 C3
—  —  —       
2.46 ± 0.05 mm (0.097 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 87
Torque Convertor Center Shaft Part Number 3T-4005
Refer to Illustration 54. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 30.015 ± 0.008 mm (1.1817 ± 0.0003 inch)  —  —  C1 C2 C3
Ø 35.71 ± 0.10 mm (1.406 ± 0.004 inch)  0.13 mm (0.005 inch)  —       
Ø 387.00 ± 0.13 mm (1.496 ± 0.005 inch)  0.10 mm (0.004 inch)  —  C1 C2 C3
Ø 44.437 ± 0.013 mm (1.7495 ± 0.0005 inch)  0.08 mm (0.003 inch)  0.8 µm (32 µin) or smoother  C1 C2 C3
Ø 56.59 ± 0.13 mm (2.228 ± 0.005 inch)  —  —  C1 C2 C3
Ø 50.57 ± 0.13 mm (1.991 ± 0.005 inch)  0.08 mm (0.003 inch)  —       
Ø 50.000 ± 0.008 mm (1.9685 ± 0.0003 inch)  —  —  C1 C2 C3
3.10 ± 0.05 mm (0.122 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.       
2.57 ± 0.05 mm (0.101 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     

Table 88
Torque Convertor Center Shaft Part Numbers 6Y-6930 & 7T-1192
Refer to Illustration 54. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 30.015 ± 0.008 mm (1.1817 ± 0.0003 inch)  —  —  C1 C2 C3
Ø 35.71 ± 0.10 mm (1.406 ± 0.004 inch)  0.13 mm (0.005 inch)  —       
Ø 387.00 ± 0.13 mm (1.496 ± 0.005 inch)  0.10 mm (0.004 inch)  —  C1 C2 C3
Ø 44.437 ± 0.013 mm (1.7495 ± 0.0005 inch)  0.08 mm (0.003 inch)  0.8 µm (32 µin) or smoother  C1 C2 C3
Ø 56.59 ± 0.13 mm (2.228 ± 0.005 inch)  —  —  C1 C2 C3
Ø 50.57 ± 0.13 mm (1.991 ± 0.005 inch)  0.08 mm (0.003 inch)  —       
Ø 55.011 ± 0.008 mm (2.1658 ± 0.0003 inch)  —  —  C1 C2 C3
3.10 ± 0.05 mm (0.122 ± 0.002 inch)  —  Groove wall 6 µm (240 µin) or smoother.       
2.57 ± 0.05 mm (0.101 ± 0.002 inch)  —  Groove wall 1.6 µm (63 µin) or smoother.
Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper. 
     


Illustration 55g02162075
Typical Example
4S-5946 Center Shaft

Table 89 contains the tolerances for Illustration 55.

Table 89
Torque Convertor Center Shaft Part Number 4S-5946
Refer to Illustration 55. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 41.28 ± 0.13 mm (1.625 ± 0.005 inch)  —  —       
Ø 45.001 ± 0.005 mm (1.7717 ± 0.0002 inch)  0.08 mm (0.003 inch)  —  C1 C2 C3
Ø 44.437 ± 0.013 mm (1.7495 ± 0.0005 inch)  0.08 mm (0.003 inch)  0.8 µm (32 µin) or smoother.  C1 C2 C3
1.78 ± 0.05 mm (0.070 ± 0.002 inch)  —  Groove wall maximum of 0.0025:1 mm (0.00010:1 inch) taper.       


Illustration 56g02171074
Typical Example
6P-8286 Output Shaft
8P-5242 Output Shaft

Tables 90 and 91 contain the tolerances for Illustration 56.

Table 90
Torque Convertor Output Shaft Part Number 6P-8286
Refer to Illustration 56. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 45.027 ± 0.008 mm (1.7727 ± 0.0003 inch)  0.20 mm (0.008 inch)  —       
Ø 56.77 ± 0.13 mm (2.235 ± 0.005 inch)  —  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 69.837 ± 0.013 mm (2.7495 ± 0.0005 inch)  0.10 mm (0.004 inch)  6 µm (240 µin) or smoother       
Ø 85.011 ± 0.008 mm (3.3469 ± 0.0003 inch)  0.20 mm (0.008 inch)  —  C1 C2 C3
Ø 59.94 ± 0.15 mm (2.360 ± 0.006 inch)  0.15 mm (0.006 inch)  —  C1 C2 C3
2.25 ± 0.06 mm (0.089 ± 0.002 inch)  —  Groove wall 10 µm (400 µin) or smoother.  C1 C2 C3

Table 91
Torque Convertor Output Shaft Part Number 8P-5242
Refer to Illustration 56. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 45.027 ± 0.008 mm (1.7727 ± 0.0003 inch)  0.20 mm (0.008 inch)  —       
Ø 63.00 ± 0.25 mm (2.480 ± 0.010 inch)  —  0.8 µm (32 µin) or smoother, Tool Drag Prohibited.  C1 C2 C3
Ø 72.726 ± 0.015 mm (2.8632 ± 0.0006 inch)  0.10 mm (0.004 inch)  6 µm (240 µin) or smoother       
Ø 90.010 ± 0.008 mm (3.5437 ± 0.0003 inch)  0.20 mm (0.008 inch)  —  C1 C2 C3
Ø 53.85 ± 0.15 mm (2.120 ± 0.006 inch)  0.15 mm (0.006 inch)  —  C1 C2 C3
2.25 ± 0.06 mm (0.089 ± 0.002 inch)  —  Groove wall 10 µm (400 µin) or smoother.  C1 C2 C3


Illustration 57g06317009
Typical Example
6Y-3148 Output Shaft
6Y-3159 Output Shaft

Tables 92 and 93 contain the tolerances for Illustration 57.

Table 92
Torque Converter Output Shaft Part Number 6Y-3148
Refer to Illustration 57. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
2.56 ± 0.05 mm (0.1008 ± 0.002 inch)  —  —       
Ø 57.24 ± 0.13 mm (2.254 ± 0.005 inch)  —  5.5 µm (216.54 µin)       
Ø 64.45 ± 0.13 mm (2.537 ± 0.005 inch)  0.10 mm (0.004 inch)  5.5 µm (216.54 µin)  C1 C2 C3
Ø 55.011 mm (2.1658 inch)  —  —  C1 C2 C3
—  —  —       

Table 93
Torque Converter Output Shaft Part Number 6Y-3159
Refer to Illustration 57. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
2.46 ± 0.05 mm (0.09685 ± 0.00197 inch)  —  —       
Ø 53.38 ± 0.13 mm (2.10157 ± 0.00512 inch)  —  5.5 µm (216.54 µin)       
Ø 59.77 ± 0.05 mm (2.353 ± 0.002 inch)  0.13 mm (0.005 inch)  5.5 µm (216.54 µin)  C1 C2 C3
Ø 50 ± 0.008 mm (2.0 ± 0.0003 inch)  0.05 mm (0.002 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 37.8 ± 0.13 mm (1.49 ± 0.005 inch)  —  < 3.5 µm (137.8 µin)       


Illustration 58g02169975
Typical Example
9G-2413 Output Shaft

Table 94 contains the tolerances for Illustration 58.

Table 94
Torque Convertor Output Shaft Part Number 9G-2413
Refer to Illustration 58. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 55.011 ± 0.008 mm (2.1658 ± 0.0003 inch)  —  —  C1 C2 C3
Ø 64.45 ± 0.05 mm (2.537 ± 0.002 inch)  —  —       
Ø 57.24 ± 0.13 mm (2.254 ± 0.005 inch)  —  —       
2.56 ± 0.05 mm (0.101 ± 0.002 inch)  —  Groove Wall 6 µm (240 µin) or smoother.       


Illustration 59g06101720
Typical Example
333-8409 Output Shaft

Table 95 contains the tolerances for Illustration 59.

Table 95
Torque Convertor Output Shaft Part Number 333-8409
Refer to Illustration 59. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 57.2 ± 0.5 mm (2.25 ± 0.020 inch)  —  10 µm (400 µin) or smoother.  C1 C2 C3
Ø 82.606 ± 0.013 mm (3.252 ± 0.0005 inch)  0.1 mm (0.004 inch)  3.5 µm (138 µin) or smoother.  C1 C2 C3
Ø 80.25 ± 0.03 mm (3.159 ± 0.001 inch)  —  1.6 µm (63 µin) or smoother.  C1 C2 C3


Illustration 60g06316529
Typical Example
352-1631 Output Shaft
370-7903 Output Shaft

Table 96 contains the tolerances for Illustration 60.

Table 96
Torque Converter Output Shaft Part Numbers 352-1631 & 370-7903
Refer to Illustration 60. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
1.78 ± 0.08 mm (0.07008 ± 0.00315 inch)  —  5.5 µm (216.54 µin)       
Ø 42.9 ± 0.13 mm (1.68897 ± 0.00512 inch)  0.08 mm (0.003 inch)  5.5 µm (216.54 µin)       
2.56 ± 0.05 mm (0.10079 ± 0.00197 inch)  —  0.5 µm (19.69 µin)       
Ø 39.37 ± 0.13 mm (1.550 ± 0.005 inch)  0.08 mm (0.003 inch)  5.5 µm (216.54 µin)       
Ø 43.76 ± 0.05 mm (1.723 ± 0.002 inch)  0.08 mm (0.003 inch)  5.5 µm (216.54 µin)  C1 C2 C3
Ø 45.25 ± 0.25 mm (1.781 ± 0.010 inch)  0.08 mm (0.003 inch)  5.5 µm (216.54 µin)  C1 C2 C3
4.29 ± 0.05 mm (0.169 ± 0.002 inch)  0.08 mm (0.003 inch)  0.3 µm (11.81 µin)       
Ø 82.07 ± 0.13 mm (3.231 ± 0.005 inch)  0.08 mm (0.003 inch)  5.5 µm (216.54 µin)       
4.29 ± 0.05 mm (0.169 ± 0.002 inch)  0.08 mm (0.003 inch)  0.3 µm (11.81 µin)       
Ø 82.07 ± 0.13 mm (3.231 ± 0.005 inch)  0.08 mm (0.003 inch)  5.5 µm (216.54 µin)       
88.15 ± 0.05 mm (3.470 ± 0.002 inch)  0.08 mm (0.003 inch)  5.5 µm (216.54 µin)  C1 C2 C3


Illustration 61g06316960
Typical Example
364-8161 Shaft

Table 97 contains the tolerances for Illustration 61.

Table 97
Torque Converter Output Shaft Part Number 364-8161
Refer to Illustration 61. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
2.56 ± 0.05 mm (0.1008 ± 0.002 inch)  —  1.6 µm (63 µin)       
Ø 34.15 ± 0.13 mm (1.344 ± 0.005 inch)  0.08 mm (0.00315 inch)  5.5 µm (216.54 µin)       
Ø 37.54 ± 0.13 mm (1.478 ± 0.005 inch)  —  < 3.5 µm (137.8 µin)  C1 C2 C3
4.29 ± 0.05 mm (0.169 ± 0.002 inch)  0.08 mm (0.003 inch)  1.6 µm (63 µin)       
Ø 58.17 ± 0.13 mm (2.290 ± 0.005 inch)  —  5.5 µm (216.54 µin)       
4.29 ± 0.05 mm (0.169 ± 0.002 inch)  0.08 mm (0.003 inch)  1.6 µm (63 µin)       
Ø 58.17 ± 0.13 mm (2.290 ± 0.005 inch)  —  5.5 µm (216.54 µin)       
Ø 64.25 ± 0.05 mm (2.530 ± 0.002 inch)  0.10 mm (0.004 inch)  5.5 µm (216.54 µin)  C1 C2 C3

Gear Input Transfer Shafts



Illustration 62g06316159
Typical Example
370-2136 Input Shaft

Table 98 contains the tolerances for Illustration 62.

Table 98
Transmission Gear Input Transfer Shaft Part Number 370-2136
Refer to Illustration 62. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
2.56 ± 0.05 mm (0.101 ± 0.002 inch)  —  2 µm (78.7 µin)       
Ø 48.309 ± 0.13 mm (1.9019 ± 0.005 inch)  0.10 mm (0.004 inch)  1.6 µm (63 µin)       
Ø 53.475 ± 0.13 mm (2.1053 ± 0.005 inch)  0.10 mm (0.004 inch)  < 3.5 µm (137.80 µin)  C1 C2 C3


Illustration 63g06316127
Typical Example
518-5158 Shaft

Table 99 contains the tolerances for Illustration 63.

Table 99
Transmission Gear Input Transfer Shaft Part Number 518-5158
Refer to Illustration 63. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
2.56 ± 0.05 mm (0.101 ± 0.002 inch)  —  5.5 µm (216.54 µin)       
Ø 34.15 ± 0.13 mm (1.344 ± 0.005 inch)  0.08 mm (0.003 inch)  5.5 µm (216.54 µin)       
Ø 37.54 ± 0.08 mm (1.478 ± 0.003 inch)  0.10 mm (0.004 inch)  5.5 µm (216.54 µin)  C1 C2 C3
Ø 44.27 ± 0.010 mm (1.743 ± 0.0004 inch)  0.03 mm (0.001 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 45.291 ± 0.015 mm (1.7831 ± 0.0006 inch)  0.03 mm (0.001 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 45.291 ± 0.015 mm (1.7831 ± 0.0006 inch)  0.03 mm (0.001 inch)  1.6 µm (63 µin)  C1 C2 C3

Gear Output Transfer Shafts



Illustration 64g06316189
Typical Example
6Y-6441 Transfer Shaft
9W-0780 Transfer Shaft

Tables 100 and 101 contain the tolerances for Illustration 64.

Table 100
Transmission Gear Output Transfer Shaft Part Number 6Y-6441
Refer to Illustration 64. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 67.88 ± 0.13 mm (2.672 ± 0.005 inch)  —  < 3.5 µm (137.80 µin)       
Ø 90.038 ± 0.015 mm (3.5448 ± 0.0006 inch)  —  1.6 µm (63 µin)  C1 C2 C3
Ø 75.044 ± 0.010 mm (2.9545 ± 0.0004 inch)  0.05 mm (0.002 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 67.88 ± 0.13 mm (2.672 ± 0.005 inch)  —  < 3.5 µm (137.80 µin)       

Table 101
Transmission Gear Output Transfer Shaft Part Number 9W-0780
Refer to Illustration 64. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 74.31 ± 0.13 mm (2.926 ± 0.005 inch)  0.13 mm (0.005 inch)  < 3.5 µm (137.80 µin)       
Ø 90.038 ± 0.015 mm (3.5448 ± 0.0006 inch)  0.05 mm (0.002 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 75.044 ± 0.010 mm (2.9545 ± 0.0004 inch)  0.05 mm (0.002 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 65.14 ± 0.13 mm (2.565 ± 0.005 inch)  0.13 mm (0.005 inch)  < 3.5 µm (137.80 µin)       


Illustration 65g06316204
Typical Example
8E-5050 Transfer Shaft

Table 102 contains the tolerances for Illustration 65.

Table 102
Transmission Gear Output Transfer Shaft Part Number 8E-5050
Refer to Illustration 65. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 84.73 ± 0.13 mm (3.336 ± 0.005 inch)  —  < 3.5 µm (137.80 µin)       
Ø 101.65 ± 0.013 mm (4.0026 ± 0.0005 inch)  —  1.6 µm (63 µin)  C1 C2 C3
Ø 95.051 ± 0.013 mm (3.7422 ± 0.0005 inch)  —  1.6 µm (63 µin)  C1 C2 C3
Ø 84.73 ± 0.13 mm (3.336 ± 0.005 inch)  —  < 3.5 µm (137.80 µin)       


Illustration 66g06316222
Typical Example
266-6644 Output Shaft

Table 103 contains the tolerances for Illustration 66.

Table 103
Transmission Gear Output Transfer Shaft Part Number 266-6644
Refer to Illustration 66. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 53.58 ± 0.13 mm (2.109 ± 0.005 inch)  0.13 mm (0.005 inch)  < 3.5 µm (137.80 µin)       
Ø 65.011 ± 0.008 mm (2.5595 ± 0.0003 inch)  0.10 mm (0.004 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 65.024 ± 0.010 mm (2.5600 ± 0.0004 inch)  0.10 mm (0.004 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 53.58 ± 0.13 mm (2.109 ± 0.005 inch)  0.13 mm (0.005 inch)  < 3.5 µm (137.80 µin)       


Illustration 67g06316237
Typical Example
356-3050 Shaft

Table 104 contains the tolerances for Illustration 67.

Table 104
Transmission Gear Output Transfer Shaft Part Number 356-3050
Refer to Illustration 67. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
2.62 ± 0.08 mm (0.10315 ± 0.00315 inch)  —  5.5 µm (216.54 µin)       
Ø 80.42 ± 0.15 mm (3.166 ± 0.006 inch)  0.15 mm (0.006 inch)  5.5 µm (216.54 µin)       
Ø 53.58 ± 0.13 mm (2.109 ± 0.005 inch)  0.13 mm (0.005 inch)  < 3.5 µm (137.80 µin)       
65.039 ± 0.015 mm (2.5606 ± 0.0006 inch)  0.10 mm (0.004 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 85 ± 0.25 mm (3.3 ± 0.010 inch)  —  10 µm (393.7 µin)  C1 C2 C3
Ø 66.73 ± 0.010 mm (2.627 ± 0.0004 inch)  0.10 mm (0.004 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 53.58 ± 0.13 mm (2.109 ± 0.005 inch)  0.13 mm (0.005 inch)  < 3.5 µm (137.80 µin)       


Illustration 68g06316213
Typical Example
399-8294 Output Shaft

Table 105 contains the tolerances for Illustration 68.

Table 105
Transmission Gear Output Transfer Shaft Part Number 399-8294
Refer to Illustration 68. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 53.58 ± 0.13 mm (2.109 ± 0.005 inch)  —  < 3.5 µm (137.80 µin)       
Ø 65.039 ± 0.015 mm (2.5606 ± 0.0006 inch)  0.10 mm (0.004 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 65.039 ± 0.015 mm (2.5606 ± 0.0006 inch)  0.10 mm (0.004 inch)  1.6 µm (63 µin)  C1 C2 C3
Ø 53.58 ± 0.13 mm (2.109 ± 0.005 inch)  —  < 3.5 µm (137.80 µin)       


Illustration 69g06316507
Typical Example
499-1744 Output Shaft

Table 106 contains the tolerances for Illustration 69.

Table 106
Transmission Gear Output Transfer Shaft Part Number 499-1744
Refer to Illustration 69. 
Record Actual Dimensions
Refer to the "Measurement Techniques" section for the proper techniques and number of measurements to be taken. 
Location  Tolerance  TIR  Surface Texture  Measurement  Measurement  Measurement 
Ø 28 ± 0.25 mm (1.1 ± 0.010 inch)  —  3.2 µm (126 µin)       
Nominal Ø 35 mm (1.4 inch)
Minimum Ø 30.008 mm (1.1814 inch)
Maximum Ø 30.017 mm (1.1818 inch) 
—  0.8 µm (32 µin)  C1 C2 C3
Nominal Ø 35 mm (1.4 inch)
Minimum Ø 35.009 mm (1.3783 inch)
Maximum Ø 35.020 mm (1.3787 inch) 
—  0.8 µm (32 µin)  C1 C2 C3
Minimum Ø 28.37 mm (1.117 inch)
Maximum Ø 28.63 mm (1.127 inch) 
—  1.6 µm (63 µin)       

Thermal spray Procedures

Part Description

Table 107
Base Metal  Steel 
Hardness  N/A 

Flame Spray Equipment and Procedure

Table 108
Flame Spray Equipment 
Maximum Surface Texture  (See remarks) 
Reason for Spraying  Wear, bearing failure 
Mating Part Contact Area & Material  Bearing 
METCO Equipment Type  6P-II 
Metco Material  452 or 453 
Finished Thickness  As Required 
Finishing Allowance  452/453 - 0.51 - 0.64 mm (0.020 - 0.025 inch)/side 
Spray Angle  90° 
Substrate Pre-Heat Temperature  85° C (185° F) 
Substrate Temperature During Spraying Not to Exceed  148° C (300° F) 
Auxiliary Cooling  AJ, if required 
Rotation/Traverse Device  Lathe or turntable 
Rotation/Traverse Speed  91.4 SMPM (300.00 SFPM) 
Surface Preparation Method  Grit Blast 
Finishing Method  Grind machine 
Machining Equipment Type  Lathe 
Recommended Cutter Grade  883 Carboloy or equivalent 
Remarks  Refer to SEBF8060 "Repair of Transmission, Torque Converter, and Torque Divider Shafts" for dimensions and surface texture requirements 

Table 109
Flame Spray Process (6P)  Procedure  Check List 
Clean Part  Degrease in hot caustic solution   
Undercut  Not required - If part has been chrome plated, remove chrome.   
Chamfer  All edges - 45° x 0.76 mm (0.030 inch)   
Remove Oxide  Emery paper   
Mask for Blast  Use metal mask or duct tape   
Blast Equipment  Suction cabinet   
Grit Type and Size  Metcolite C - Aluminum oxide   
Blast Air Pressure  620 kPa (90.0 psi)   
Blast Nozzle to Work Distance  51.0 mm (2.00 inch)   
Remove Blast Mask  Remove   
Mask for Spray  Use metal mask or METCO Anti-Bond   
Spray Equipment Type  6PII   
Nozzle  6P7C-K "K" Nozzle   
Air Capacity/Pressure  6P-3/Cooling air - 140 kPa (20.0 psi)   
Extension  N/A   
Air Jets/Pressure  N/A   
Oxygen Pressure  210 kPa (30.0 psi)   
Oxygen Flow  1190 L/h (42.0 cfh)   
Fuel Gas Pressure  100 kPa (15.0 psi)   
Fuel Gas Flow  1415 L/h (50.0 cfh)   
Carrier Gas Pressure  380 kPa (55.0 psi)   
Carrier Gas Flow  1050 L/h (37.0 cfh)   
Spray Rate/Build Up  5.5 Kg (12.00 Lbs) per hour 0.10 - 0.15 mm (0.004 - 0.006 inch) per pass   
Gun to Work Distance  229 mm (9.0 inch)   
Rotation Speed of Part (RPM)  Depending on shaft side, set for SFPM   
Rotation Speed of Part  91.4 SMPM (300.00 SFPM)   
Traverse Rate of Gun  15.24 SMPM (50.000 SFPM)   
Gun Fixturing Method  Machine mount or hand held   
Top Coat/Thickness  As required   
Finishing Equipment  Lathe   
Part/Cutter Rotation  45.72 - 54.86 SMPM (150.000 - 180.000 SFPM)   
Traverse Speed  0.51 mm (0.002 inch) to 0.10 mm (0.004 inch) per revolution   
Depth of Rough Cut  0.25 mm (0.010 inch) - 0.51 mm (0.020 inch)   
Depth of Finish Cut  0.25 mm (0.010 inch)   

- Do not direct flame on area to be sprayed.

- Wear areas under inner race for a roller bearing or shaft area that is running in a sleeve type bearing. NOT RECOMMENDED for shaft area that are the inner race with rollers or balls running directly on the spraying surface.

Crack Detection Methods


NOTICE

Regardless of which crack detection method is used, it is important that the instructions furnished with the detection equipment are followed closely when checking any component. Failure to do so may cause inaccurate results or may cause injury to the operator and/or surroundings.


There are four major crack detection methods or Non-Destructive Testing (NDT) listed in this section: Visual Surface Inspection (VT), Liquid Penetrant Testing (PT), and Dry / Wet Magnetic Particle Testing (MPT).

Crack detection methods or NDT is methods for testing components for cracks without damaging the component. VT, PT, and Dry/ Wet MPT are methods recommended. There may be more than one acceptable crack detection method for the testing of a given part, although PT is the most versatile. For example, the PT method can be used when testing smooth machined components such as shafts, gear teeth, and splines, but using the Wet MPT is more accurate. Refer to Table 110 for advantages and disadvantages and Table 111 for standards and requirements for these NDT methods.

Table 110
Crack Detection Methods Advantages vs. Disadvantages 
Detection Method  Advantages  Disadvantages 
Visual Surface Inspection (VT)  - Least Expensive
- Detects most damaging defects.
- Immediate Results
- Minimum part preparation 
- Limited to surface-only defects.
- Requires inspectors to have broad knowledge of welding and fabrication in addition to Non-Destructive Testing (NDT). 
Liquid Penetrant Testing (PT)  - Inexpensive
- Minimal Training
- Portable
- Works on nonmagnetic material. 
- Least Sensitive
- Detects surface cracks only.
- Rough or porous surfaces interfere with test 
Dry Magnetic Particle (MPT)  - Portable
- Fast/Immediate Results
- Detects surface and subsurface discontinuities 
- Works on magnetic material only.
- Less sensitive than Wet Magnetic Particle Testing (MPT). 
Wet Magnetic Particle (MPT)  - More sensitive than Liquid Penetrant Testing (PT).
- Detects subsurface as much as 0.13 mm (0.005 inch)
- Requires power for light.
- Works on magnetic material only.
- Liquid composition and agitation must be monitored. 

Table 111
Applicable Crack Detection Standards 
Detection Method  Standard  Acceptance
Criteria 
Minimum
Required
Personnel
Qualifications 
Visual Surface Inspection (VT)  EN-ISO 5817
AWS D1.1 
EN-ISO 5817 - Level B
AWS D1.1 - Table 6.1 
EN-ISO 9712
ANSI-ASNT SNT-TC-1A 
Liquid Penetrant Testing (PT)  EN-ISO 3452
ASTM E165 
EN-ISO 23277
AWS - D1.1 
EN-ISO 9712
ANSI-ASNT SNT-TC-1A 
Magnetic Particle Testing (MPT)  EN-ISO 17638
ASTM E709 
EN-ISO 23278 - Level 1
AWS D1.1 - Table 6.1 
EN-ISO 9712
ANSI-ASNT SNT-TC-1A 

Visual Surface Inspection (VT)



Illustration 70g06124166
Example of Visual Surface Inspection (VT) Tooling
(A) Flashlight (or adequate light source)
(B) Magnifying Glass
(C) Tape Measure (or other measuring device)
(D) Inspection Mirror

Refer to Tooling and Equipment Table3 for part numbers.

Components and welds that are to be tested using PT, MPT, or UT shall first be subject to a Visual Surface Inspection (VT). VT is often the most cost-effective inspection method and requires little equipment as seen in Illustration 70. Personnel performing VT shall either be trained to a company standard or have sufficient experience and knowledge regarding the components being inspected. Personnel performing VT shall take routine eye exams.

Liquid Penetrant Testing (PT)

------ WARNING! ------

Personal injury can result from improper handling of chemicals.

Make sure you use all the necessary protective equipment required to do the job.

Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used.

Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals.


Materials and Equipment Required

Refer to Tooling and Equipment Table 3 for part numbers.

  • Cleaner: Removes dirt before dye application and dissolves the penetrant making possible to wipe the surface clean.

  • Penetration Oil: This solution is highly visible, and will seep into openings at the surface of a part with capillary action.

  • Developer: Provides a blotting action, bringing the penetrant out of the discontinuities and providing a contrasting background to increase the visibility of the penetrating oil indications.

  • Wire Brush: Removes dirt and paint.

  • Cloth or Wipes: Use with cleaner and for other miscellaneous uses.

Procedure



    Illustration 71g06084048
    Typical example of pre-cleaning the testing area.

  1. Preclean the area to be tested. Spray on cleaner/ remover to loosen any scale, dirt, or any oil. Wipe the area to be tested with a solvent dampened cloth to remove remaining dirt and allow the area to dry. Remove paint where there are visible cracks using paint remover or a wire brush.


    Illustration 72g06084053
    Typical example of applying penetrating oil to areas to be tested.

  2. Apply penetrating oil by spraying to the entire area to be tested. Allow 10 to 15 minutes for penetrating oil to soak. After the penetrating oil has been allowed to soak, remove the excess penetrating oil with clean, dry wipe.


    Illustration 73g06084060
    Typical example of removing penetrating oil with a cloth.

  3. The last traces of penetrating oil should be removed with the cleaner solvent dampened cloth or wipe. Allow the area to dry thoroughly.


    Illustration 74g06084070
    Typical example of applying the developer.

  4. Before using developer, ensure that the developer is mixed thoroughly by shaking the container. Hold the container approximately 203 - 305 mm (8 - 12 inch) away from part. Apply an even, thin layer of developer over the area being tested. A few thin layers are a better application method than one thick layer.


    Illustration 75g03773759
    Typical example of cracks found during Liquid Penetrant Testing (PT).

  5. Allow the developer to dry completely for 10 to 15 minutes before inspecting for cracks. Defects will show as red lines in white developer background, refer to Illustration 75. Clean the area of application of the developer with solvent cleaner.

Dry Magnetic Particle Testing (MPT)

Materials and Equipment Required

Refer to Tooling and Equipment Table 3 for part numbers.



Illustration 76g06085930
(A) Indications shown by Dry Magnetic Particle Testing (MPT).
(B) Electromagnetic Yoke
(C) Dry Powder Bulb

  1. Dry magnetic powder shall be of high permeability and low retentively and of suitable sizes and shapes to produce magnetic particle indications. The powder shall be of a color that will provide adequate contrast with the background of the surface being inspected.

  2. Dry magnetic particles shall be stored in suitable containers to resist contamination such as moisture, grease, oil, non-magnetic particles such as sand, and excessive heat. Contaminants will manifest in the form of particle color change and particle agglomeration. The degree of contamination will determine further use of the powder.

  3. Dry magnetic powder shall be tested in accordance with ASTM E709 Section 18 (Evaluation of System Performance/Sensitivity) when not performing.

  4. Equipment should include a "U" shaped electromagnetic yoke made from highly permeable magnetic material, which has a coil wound around the yoke. This coil carries a magnetizing current to impose a localized longitudinal magnetic field into the part. The magnetizing force of the yoke is related to the electromagnetic strength and can be tested by determining the lifting power of a steel plate. The yoke shall have a lifting force of at least 4.5 kg (10 lbs).

  5. Check dry powder blower routinely to ensure that the spray is a light, uniform, dust-like coating of the dry magnetic particles. Blower should also have sufficient force to remove excess particles without disturbing those particles that are evidence of indications.

  6. All equipment shall be inspected at a minimum of once a year or when accuracy is questionable.

Procedure

  1. Ensure surface to be inspected is dry and free from oil, grease, sand, loose rust, mil scale, paint, and other contaminants.

  2. Apply the magnetic field using the yoke against the faces and inside diameter of each bore.

  3. Simultaneously apply the dry powder using the dry powder blower.

  4. Remove excess powder by lightly blowing away the dry particles.

  5. Continue around the entire circumference of each bore. Position the yoke twice in each area at 1.57 rad (90°) to ensure that multiple directions of the magnetic field are created.

  6. Observe particles and note if any clusters of particles appear revealing an indication.

  7. Record the size and shape of any discontinuities or indications found.

Wet Magnetic Particle Testing (MPT)

Materials and Equipment

Refer to Tooling and Equipment Table 3 for part numbers.



Illustration 77g06085937
(A) Indications shown by Wet Magnetic Particle Testing (MPT).
(B) Electromagnetic Yoke
(D) Ultraviolet Lamp


Illustration 78g06003178
Pear Shaped Centrifuge Tube

  1. Wet magnetic particles are fluorescent and are suspended in a vehicle in a given concentration that will allow application to the test surface by spraying.

  2. Concentration:

    1. The concentration of the suspended magnetic particles shall be as specified by the manufacturer and be checked by settling volume measurements.

    2. Concentrations are determined by measuring the settling volume by using an ASTM pear shaped centrifuge tube with a 1 mL (0.034 oz) stem with 0.05 mL (0.0017 oz) divisions, refer to Illustration 78. Before sampling, the suspension shall be thoroughly mixed to assure suspension of all particles, which could have settled. A 100 mL (3.40 oz) sample of the suspension shall be taken and allowed to settle for 30 minutes. The settling volume should be between 0.1 mL (0.0034 oz) and 0.25 mL (0.0085 oz) in a 100 mL (3.40 oz) sample.

    3. Wet magnetic particles may be suspended in a low viscosity oil or conditioned water.

    4. The oil shall have the following characteristics:

      • Low viscosity not to exceed 5 mm2/s (5 cSt) at any temperature at which the vehicle is to be used.

      • Low inherent fluorescence and be non-reactive.

    5. The conditioning agents used in the conditioned water shall have the following characteristics:

      • Impart good wetting characteristics and good dispersion.

      • Minimize foaming and be non-corrosive.

      • Low viscosity shall not exceed a maximum viscosity of 5 mm2/s (5 cSt) at 38° C (100° F).

      • Non-fluorescent, non-reactive, and odorless.

      • Alkalinity shall not exceed a pH of 10.5.

  3. Equipment should include a "U" shaped electromagnetic yoke made from highly permeable magnetic material, which has a coil wound around the yoke. This coil carries a magnetizing current to impose a localized longitudinal magnetic field into the part. The magnetizing force of the yoke is related to the electromagnetic strength and can be tested by determining the lifting power of a steel plate. The yoke shall have a lifting force of at least 4.5 kg (10 lbs).

Procedure

  1. Ensure surface to be inspected is dry and free from oil, grease, sand, loose rust, mil scale, paint, and any other contaminants.

  2. Apply the magnetic field using the yoke against the surface in the area to be inspected.


    Illustration 79g03536210

  3. For case hardened and ground surfaces:

    • Due to the sensitivity required to locate the grinding cracks, inspection of case hardened and ground surfaces require that the yoke is applied so that the magnetic field is 1.57 rad (90°) to the expected direction of the indications. Also, due to the increased sensitivity resulting when the yoke is energized, the yoke is not moved until the evaluation is completed in the first direction. An AC yoke shall be used. See Illustration 79 for an example of yoke placement.

  4. Visually inspect for indications of discontinuities using the proper illumination.

  5. Record the size and shape of any discontinuities found.

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