2007/11/12 Caterpillar


Improved Air Conditioning Condenser Core Is Now Available {1805, 7320}

Usage:

D11R 7PZ
Track-Type Tractor:
D11R (S/N: AAF1-UP; 8ZR1-UP; 9TR1-UP; 9XR1-UP; 7PZ1-UP)

Description of Change: An improved air conditioning condenser core and a new mounting bracket is now available for the D11R. The new condenser core and the new mounting bracket will provide a parts commonality with the D10T.

Adaptable To: The new 294-3054 Condenser and Mounting is a direct replacement for the 7W-5112 Condenser by performing the steps in "Rework Procedure". The new 294-3054 Condenser and Mounting is adaptable to D11R (S/N: AAF1-289; 8ZR1-UP; 9TR1-473; 9XR1-UP; 7PZ1-1657). The new 294-3054 Condenser and Mounting is effective with D11R (S/N: AAF290-UP; 9TR474-UP; 7PZ1658-UP).

Rework Procedure

The new 294-3054 Condenser and Mounting allows the new condenser to be a direct replacement for the 7W-5112 Condenser. Both the mounting holes and the existing air conditioner lines can be used with the new 294-3054 Condenser and Mounting. If 294-3054 Condenser and Mounting is not already assembled for installation, please use the following parts list and steps in order to complete the assembly and installation.

Required Parts

Table 1
Required Parts    
Item     Part Number     Description     Qty    
1     271-5545     Refrigerant Condenser As     1    
2     294-3055     Bracket As     2    
3     294-3056     Plate As     2    
4     295-8382     Bracket     1    
5     295-8383     Bracket     1    
6     4L-6454     Bolt     12    
7     5S-7379     Bolt     10    
8     6N-8744     Mount     4    
9     8T-2561     Hard Washer     8    
10     8T-4896     Hard Washer     18    
11     9B-7237     Bolt     4    

Assembly




    Illustration 1g01421712

  1. Assemble condenser (1) to plates (3) with four bolts (6) and four washers (9) .

  1. Mount the assembly from Step 1 to bracket (4) and bracket (5) with four mounts (8), four washers (9) and four bolts (11) .



    Illustration 2g01421714

    (12) Right hand channel of the radiator

    (13) Left hand channel of the radiator

  1. Attach brackets (2) to the assembly from the previous step with eight bolts (6) and eight washers (10) .

  1. Attach the assembly to right hand channel (12) and left hand channel (13) with ten bolts (7) and ten washers (10) .

  1. After evacuating the air conditioning system, use 2.5 kg (5.5 lb) of R134a refrigerant in order to refill the system.

    ReferenceRefer to Service Manual, SENR5664, "Air Conditioning and Heating R-134a for All Caterpillar Products" for more information.

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