SW45 and SW60 Wheel Saws Caterpillar


Frame (Front) - Remove and Install

Usage:

SW60 WLS


Removal Procedure

Table 1
Required Tools    
Tool     Pt. No.     Description     Qty    
A     4C-6486     Stand     4    
8S-7641 Tube     2    
8S-7621 Tube     2    
8S-7625 Collar     1    
8S-8048 Saddle     4    
8S-7615 Pin     4    
189-0411 Shackle As     1    
- Pipe (51 mm (2 inch) OD)     1    
B     138-7575     Link Bracket     2    
ZZ     6V-9509     Face Seal Plug     2    
6V-9830 Cap As     2    
9U-7073 Tapered Cap/Plug     4    
9U-7072 Tapered Cap/Plug     4    

Start By:

  1. Remove the depth cylinder. Refer to the Disassembly and Assembly Manual, "Hydraulic Cylinder (Depth) - Remove and Install".

Note: Mark the locations of all hose assemblies before you begin removing any components.

Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR IN THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.





    Illustration 1g01013336



    Illustration 2g01013350

  1. Use Tooling (A) to support the work tool.



    Illustration 3g01014091

  1. Remove bolts (1) and upper front plate (2) .

  1. Remove bolts (3). The lower front plate weighs approximately 29 kg (65 lb). Use two people to remove lower front plate (4) .



    Illustration 4g01014099

  1. Remove bolts (5) and rear plate (6) .



    Illustration 5g01014101

  1. Attach Tooling (B) and a suitable lifting device to front frame assembly (13). The front frame assembly weighs approximately 81 kg (179 lb).

  1. Remove hose assemblies (10), (11), and (12) .

  1. Remove bolts (6), clamp plate (7), guide plate (8), and spacer plate (9) .

  1. Remove front frame assembly (13) .



    Illustration 6g01014145

  1. Attach Tooling (B) and a suitable lifting device to front frame assembly (14). The front frame assembly weighs approximately 93 kg (205 lb).

  1. Remove bolts (15), clamp plate (16), guide plate (17), and spacer plate (18) .

  1. Remove front frame assembly (14) .

Installation Procedure

Table 2
Required Tools    
Tool     Pt. No.     Description     Qty    
B     138-7575     Link Bracket     1    

Note: Inspect all O-ring seals for wear and for damage. Replace the components, if necessary.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.

Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.





    Illustration 7g01014145



    Illustration 8g01014164

    The components are assembled identically for the right and left sides.

  1. Use Tooling (B) and a suitable lifting device to front frame assembly (14). The front frame assembly weighs approximately 93 kg (205 lb). Position front frame assembly (14) on the work tool.

  1. Install clamp plate (16), guide plate (17), and spacer plate (18). Secure the assembled plates with bolts (15) .



    Illustration 9g01014101

  1. Attach Tooling (B) and a suitable lifting device to front frame assembly (13). The front frame weighs approximately 81 kg (179 lb). Position front frame assembly (13) on the work tool.

  1. Install clamp plate (7), guide plate (8), and spacer plate (9) on the work tool. Secure the assembled plates with bolts (6) .

  1. Install the O-ring seals and install hose assemblies (10), (11), and (12) .



    Illustration 10g01014099

  1. Install rear plate (6). Secure rear plate (6) with bolts (5) .



    Illustration 11g01014091

  1. Use two people to install lower front plate (4). The lower front plate weighs approximately 29 kg (65 lb). Fasten lower front plate (4) with bolts (3) .

  1. Install upper front plate (2). Fasten upper front plate (2) with bolts (1) .

End By: Install the depth cylinder. Refer to the Disassembly and Assembly Manual, "Hydraulic Cylinder (Depth) - Remove and Install".

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