UPS 250, UPS 300, UPS 301, UPS 500, UPS 600, UPS 750 and UPS 900 Uninterruptible Power Supplies Caterpillar

Illustration 1	g00741725

Real time Monitoring

By using the Ethernet Option, multiple users of the UPS View Software that are connected to a local area network (LAN) can monitor the operation of the Caterpillar UPS simultaneously.

Internet Interface

By using the Ethernet Option, the Caterpillar UPS allow the user to monitor the system over the internet through the use of a local area network.

• Network monitoring requires IP address that is statically assigned to the UPS.

• Internet monitoring requires a LAN connection to the internet.

E-mail Notification

Ethernet Connection enables e-mail messages to be broadcast to all users on the receipt list at one time for all Notice events and all Alarm events.

• E-mail requires the Remote Notification option and a connection to a local area network (LAN) with a SMTP e-mail server.

Installation Information for the Ethernet Hubs

Shutdown (Multiple Module System)

Note: Do not leave the system shut down for an extended period of time when this procedure is performed. When the system is shut down, the rotor continues to spin on the bottom bearing. This could cause unnecessary bearing wear.

Systems that are Equipped with Isolation Switches that are located in the System Cabinet

1. Turn the keyswitch for the appropriate MMU to the "Bypass" position.

2. Make sure that the MMU is in the "Bypass" mode.

3. Open the Output Isolation Switch for the appropriate MMU.

   Note: The Output Isolation Switch is located in the System cabinet.

4. Open the Input Isolation Switch for the appropriate MMU.

   Note: The Input Isolation Switch is located in the System cabinet.

   Note: Allow the capacitor banks to bleed down for approximately 5 minutes in order to dissipate any residual energy in the following components: the bus, the armature leads and fuses.

   The system is now shutdown.

5. Proceed to "Ethernet Hub Installation".

Single Input or Dual Input with a Maintenance Bypass

1. Turn the keyswitch on the System Cabinet to the Bypass position.

   Note: Make sure that the system is in bypass mode.

Note: The following step is for systems that are equipped with a Maintenance Bypass Circuit Breaker, only.

2. Close the Maintenance Bypass Circuit Breaker.

   Note: The Maintenance Bypass Circuit Breaker is located in the Input/Output Cabinet.

3. Open the Maintenance Isolation Switch (if applicable).

   Note: The Maintenance Isolation Switch is located in the Input/Output Cabinet.

4. Open the Input Isolation Switch or the Bypass Input Switch (if applicable).

   The Input Isolation Switch and the Bypass Input Switch are located in the Input/Output Cabinet.

Note: Step 5 is only for Dual Input Systems.

5. Disconnect the incoming power by opening the Input Circuit Breaker for the Multiple Module Unit (if applicable).

   Note: The Input Circuit Breaker for the Multiple Module Unit is located upstream of the UPS.

6. Allow the capacitor banks to bleed down for approximately 5 minutes in order to dissipate any residual energy in the following components: the bus, the armature leads and the fuses.

   The system is now shut down.

7. Proceed to "Ethernet Hub Installation".

Single Input or Dual Input without a Maintenance Bypass

1. Turn the keyswitch on the System Cabinet to the Bypass position.

   Note: Make sure that the system is in bypass mode.

2. Open the circuit breaker for the load. The circuit breaker for the load is located downstream of the UPS.

3. Disconnect incoming power by opening the main circuit breakers.

   Note: The main circuit breakers are located upstream from the UPS.

4. Allow the capacitor banks to bleed down for approximately 5 minutes in order to dissipate any residual energy in the following components: the bus, the armature leads and the fuses.

   The system is now shut down.

5. Proceed to "Ethernet Hub Installation".

Illustration 2	g00952033
(1) Ethernet Hub (2) Parallel Cabinet Interface Board (3) System Input Output Board (4) System Input/Output Daughter Board

Instructions for the 115 VAC assembly

Illustration 3	g00952053
(1) Ethernet Hub (2) Transformer

Illustration 4	g00952048
Transformer

Illustration 5	g00952044
115 VAC Ethernet Hub Bracket

1. Assemble the 115 VAC hub assembly.

2. Pop the receptacle (6) and wires (7,9,10) through the hole in the bracket (8) .

   Reference: Refer to illustration 5.

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Illustration 6	g00952034

3. Place Bracket Assembly into the frame of the system.

   Reference: Refer to illustration 6.

4. Line up the holes in the bracket with the holes that are in the rail that is located at the upper left side of the System Cabinet.

   Reference: Refer to illustration 6.

5. Insert 2 #10-32 screws and 2 washers in order to secure the bracket.

6. Place the green ground wire (7) on one of the #10 screws and washers. Tighten the screw in order to make sure that the grounding is complete.

   Note: Make sure that the position of the bracket is square and does not interfere with other components.

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Illustration 7	g00952040

7. Connect the white wire (10) and the black wire (9) to the transformer.

8. Attach the black wires and the white wires to the existing wire harness (11) with zip ties.

   The wire harness (11) is located to the right of the transformer.

9. Complete the installation by plugging the ethernet connection into the receptacle on the bracket.

10. Secure the plug with a zip tie.

11. Proceed to "Ethernet Hub Installation".

Instructions for the 230 VAC assembly

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Illustration 8	g00952037

1. Assemble the 230 VAC hub assembly. Place the assembly onto the bracket (13). Use #4 split washer and a #4 screw.

2. Connect the wire assembly to the receptacle. The green with yellow wire (7) is ground. The brown (12) is hot. The blue wire (15) is neutral.

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Illustration 9	g00952052

3. Place the assembly into the system frame.

   Reference: Refer to illustration 9.

4. Line up the holes in the bracket with the holes that are in the rail that is located at the upper left side of the System Cabinet.

   Reference: Refer to illustration 9.

5. Insert 2 #10-32 screws and washers in order to secure the bracket.

6. Place the green with yellow ground wire on one of the #10 screws and washers. Tighten the screw. Make sure that the ground is secure.

   Note: Make sure that the position of the bracket is square and does not interfere with other components.

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Illustration 10	g00952035

7. Connect blue wire (15) to "X1" on the transformer and the brown wire (12) to "X4" on the transformer.

   Reference: Refer to illustration 8.

8. Attach the brown wire (12) and the blue wire (15) to the existing harness with zip ties.

   The wire harness (11) is located to the right of the transformer.

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Illustration 11	g00952046

9. Complete the installation by plugging the ethernet connection into the bracket receptacle.

   Reference: Refer to illustration 11.

10. Secure the plug with a zip tie.

11. Proceed to "Ethernet Hub Installation".

Ethernet Hub Installation

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Illustration 12	g00952043

1. Place two 1 inch adhesive strips on the bottom of the ethernet hub bracket in the locations that are shown.

   Reference: Refer to illustration 12.

2. Place three 1/2 inch adhesive strips on the bottom of the top ethernet hub bracket in the locations that are shown.

   Reference: Refer to illustration 12.

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Illustration 13	g00952047

3. Place a Velcro strip on the bottom of the ethernet hub bracket.

   Reference: Refer to illustration 13.

4. Place the ethernet hub on top of the Velcro strip and ethernet hub bracket.

   Reference: Refer to illustration 13.

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Illustration 14	g00952038

5. Place the top ethernet hub bracket onto the ethernet Hub so that the mounting holes are facing the front of the ethernet Hub.

   Reference: Refer to illustration 14.

6. Insert the Velcro strips through the slots in the top ethernet hub bracket.

   Reference: Refer to illustration 14.

7. Secure the ethernet hub to the top of the bracket.

   Reference: Refer to illustration 14.

8. Insert the screws for the ethernet hub bracket through the slots in the side of the top brackets and the bottom brackets. Tighten the screws.

   The entire ethernet Hub and bracket assembly can now be inserted into the System Cabinet.

   Reference: Refer to illustration 11.

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Illustration 15	g00952046

9. Attach the ethernet hub bracket to the top front rail of the System Cabinet. Secure the bracket in place with three bolts (16) .

   Note: The three bolts (16) are included with the installation kit.

   Reference: Refer to illustration 11.

10. Connect the power cable for the ethernet hub.

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Illustration 16	g00952051

11. Plug the ethernet cable into the "Link/IRX" in the back of the ethernet hub.

    Note: The ethernet cable is supplied by the customer.

    Reference: Refer to illustration 16.

12. Make sure that the "Normal / Uplink" button that is located on the left of the ethernet hub is pushed to the Uplink position.

    Reference: Refer to illustration 16.

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Illustration 17	g00952036

13. Route a cable from connector "J9" (20) on the System Input Output Board of each Multiple Module Unit through the wireway and into the System Cabinet. Plug the cable into the corresponding port on the back of the ethernet hub.

    Reference: Refer to illustration 16.

    Reference: Refer to illustration 17.

Start-up Procedure for Ethernet in a Multiple Module System

Select the procedure from the following information that pertains to your system.

Single Input or Dual Input with a Maintenance Bypass

Note: Step 1 is only for Systems with Dual Input.

1. Connect the incoming power by opening the main Input Circuit Breaker (if applicable).

   Note: The main Input Circuit Breaker is located upstream of the UPS.

2. Close the Input Isolation Switch or the Bypass Input Switch (if applicable).

   Note: The Input Isolation Switch and the Bypass Input Switch are located in the Input/Output Cabinet.

3. Close the Maintenance Isolation Switch (if applicable).

   Note: The Maintenance Isolation Switch is located in the Input/Output Cabinet.

4. Open the Maintenance Bypass Circuit Breaker (if applicable).

   Note: The Maintenance Bypass Circuit Breaker is located in the Input/Output Cabinet.

5. Turn the keyswitch on the System Cabinet to the "Online" position.

6. Turn the keyswitch on the appropriate Multiple Module Unit to the "Online" position.

7. Proceed to "Configuration of the Ethernet" section of this document.

Single Input or Dual Input without a Maintenance Bypass

1. Connect the incoming power by closing the main Input Circuit Breaker (if applicable).

   Note: The main Input Circuit Breaker is located upstream of the UPS.

2. Close the load circuit breaker.

   The load circuit breaker is located downstream of the UPS.

3. Turn the keyswitch on the System Cabinet to the "Online" position.

4. Turn the keyswitch on the appropriate Multiple Module Unit to the "Online" position.

5. Proceed to "Configuration of the Ethernet" section of this document.

Configuration of the Ethernet

Configure the UPS for "Network" by using UPS View.

Illustration 18	g00867654

1. Click on "PC Settings" on the main toolbar.

   Reference: Refer to illustration 18.

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Illustration 19	g00918333

2. Connect to a computer that is equipped with UPS View to the RS 232 port in the System Cabinet.

3. Select the appropriate Multiple Module Unit via the Selector Switch on the Parallel Cabinet Interface.

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Illustration 20	g00918326

4. Click on "Connection Settings" on the "PC Settings" Menu.

   Reference: Refer to illustration 20.

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Illustration 21	g00867647

5. Click on "Connect" on the "Connection" menu.

   Reference: Refer to illustration 21.

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Illustration 22	g00787622

6. Enter "User Name" and "Password" in the "Enter User Name / Password" screen.

   Reference: Refer to illustration 22.

7. Click on "OK".

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Illustration 23	g00952042

8. Click on "OP. Params \ OP Group 5 Internal CAN Enable \ Network Enable" on the main toolbar.

   Reference: Refer to illustration 23.

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Illustration 24	g00952045

9. Change the default "0" to "1".

   Reference: Refer to illustration 24.

10. Click on "Send".

11. Reset the processor by typing "Ctrl" and "r" simultaneously.

12. Press "Y" in order to confirm the reset of the processor.

    Enabling of the Ethernet Option is now complete.

    Note: Continue the procedure after the processor resets.

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Illustration 25	g00952050

13. Click on "UPS Settings".

    Reference: Refer to illustration 25.

14. Click on "Remote Notification Settings" in the "UPS Settings" Menu.

    Reference: Refer to illustration 25.

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Illustration 26	g00952039

15. Click on "Network Configuration" from the "Remote Notifications Menu".

    Reference: Refer to illustration 26.

16. Enter the "Network Information" in the "Network Configuration" screen.

    Reference: Refer to illustration 26.

    Note: See your system administrator for information about your network.

17. Click on the "Send" button.

    Note: A message will appear on the screen that prompts you to "Accept" or "Decline".

18. Click on "Receive" in order to verify the network settings.

19. Close the screen.

20. Reset the processor by typing "Ctrl" and "r" simultaneously.

21. Press "Y" in order to acknowledge the resetting of the processor.