Engine, Torque Converter and Transmission - Install
Installation Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 6V-6146     | Load Leveler     | 1     |
- Position the bottom halves of mounts (125) and sleeves (130) on the frame.
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Illustration 1 | g00774547 |
- Attach Tooling (A) and a suitable lifting device to the front lifting bracket on the engine and to the lifting bracket on the transmission.
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Illustration 2 | g00774549 |
- Position the engine, the transmission, and the torque converter. The weight of the engine, the transmission, and the torque converter is approximately 2200 kg (4850 lb).
- Align the holes in front engine support (129) with the holes in support plate (128). Position bracket (127) on support plate (128). Install bolts (126) in order to secure front engine support (129) and bracket (127) to support plate (128) .
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Illustration 3 | g00774222 |
- Align the holes in the transmission mounting brackets with the holes in sleeves (130) and the threaded holes in the frame. Refer to Step 1. Install bolts (122), washers (123), washers (124), and the top halves of mounts (125) .
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Illustration 4 | g00774221 |
- Position oil drain adapter (121) and the gasket. Install bolts (120) .
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Illustration 5 | g00774217 |
- Install elbows (119) into the transmission. Ensure that the elbows face in a downward direction, and toward the rear of the machine.
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Illustration 6 | g00774216 |
- Install stud (118) with the tapered end toward the oil cooler.
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Illustration 7 | g00773902 |
- Install bolts (117) in order to secure the two brackets to the oil cooler.
- Install block (116) onto the stud in the oil cooler. Refer to Step 8. Install the two halves of tube assembly (115) to the transmission and to the oil cooler. Install bolts (113) .
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Illustration 8 | g00773901 |
- Install bolts (112) in order to secure tube assembly (115) to the transmission. Install clamp (114) in order to assemble the two halves of tube (115) .
- Install bolt (111) in order to secure the clip to the bracket. Install bolt (110) in order to secure the clip to the bracket. Connect harness assembly (109) .
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Illustration 9 | g00773900 |
- Connect hose (108) and tighten clamp (107) .
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Illustration 10 | g00773896 |
- Connect tube (106). Tighten clamps (104). Install bolt (105) .
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Illustration 11 | g00773895 |
- Install the exhaust pipe into the exhaust tube and tighten bolts (103) to a torque of 82 ± 13 N·m (60 ± 10 lb ft).
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Illustration 12 | g00773388 |
- Connect the exhaust pipe to the turbocharger and install clamp (102). Tighten the clamp to a torque of 11 ± 1 N·m (8 ± 1 lb ft).
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Illustration 13 | g00773387 |
- Connect hose assemblies (101) .
- Install bolts (100) in order to secure the clip and the turbocharger guard to the machine.
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Illustration 14 | g00777308 |
- Connect hose assembly (99) .
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Illustration 15 | g00773122 |
- Install bolt (97) in order to secure clip (98) to the plate.
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Illustration 16 | g00773108 |
- Connect harness assembly (96). Install bolt (94) in order to secure clip (95). Connect harness assembly (93) .
- Install bolt (91) in order to secure clips (92) .
- Connect harness assembly (90) and tighten bolt (89) .
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Illustration 17 | g00773067 |
- Install nuts (87) in order to secure cable assemblies (88) .
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Illustration 18 | g00773065 |
- Install nut (85) in order to secure cover (86) to the electric starting motor.
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Illustration 19 | g00773064 |
- Install nut (83) in order to secure harness assemblies (84) to the electric starting motor.
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Illustration 20 | g00773063 |
- Install nut (81) in order to secure cable assemblies (82) to the electric starting motor.
- Install bolt (79) in order to secure clips (80) .
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Illustration 21 | g00773059 |
- Install bolt (77) in order to secure bracket (78) .
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Illustration 22 | g00773058 |
- Connect hose assembly (76) to piston pump (73). Install bolts (74) in order to secure hose assembly (75) to the piston pump. Install bolts (71) in order to secure hose assembly (72) to the piston pump.
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Illustration 23 | g00773057 |
- Connect hose assembly (70). Install bolt (68) in order to secure clip (69) .
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Illustration 24 | g00773053 |
- Install bolts (66) in order to secure hose assembly (67) to gear pump (32) .
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Illustration 25 | g00773052 |
- Connect hose assemblies (62) and (63). Install bolt (64) in order to secure clamp (65) to the fuel tank.
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Illustration 26 | g00773051 |
- Connect hose assembly (60) to manifold (61) .
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Illustration 27 | g00773050 |
- Install bolt (58) in order to secure clip (59) and hose assembly (57) .
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Illustration 28 | g00772824 |
- Install bolt (55) in order to secure clip (56) and hose assembly (57) to the bracket on gear pump (32). Install bolts (53) in order to secure hose assembly (54) to the gear pump.
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Illustration 29 | g00772823 |
- Connect the main drive shaft to the transmission. Refer to Disassembly and Assembly, "Main Drive Shaft - Install".
- Connect harness assembly (52) to the transmission. Install bolt (50) in order to secure clip (51) to the transmission.
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Illustration 30 | g00772822 |
- Install bolt (49) in order to secure bracket (48) to the transmission. Install bolt (46) in order to secure clamp (47) to bracket (48) .
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Illustration 31 | g00772821 |
- Connect tee (45) to piston pump (41). Connect hose assembly (44) .
- Install bolts (42) in order to secure hose assembly (43) to piston pump (41) .
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Illustration 32 | g00772819 |
- Install bolts (40) in order to secure tube assembly (36) to piston pump (41). Install bolt (38) in order to secure clamp (39) to tube assembly (36). Install bolts (35) in order to secure hose assembly (37) to tube assembly (36) .
- Connect hose assembly (33) to hydraulic tank (34). Connect hose assembly (31) to gear pump (32) .
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Illustration 33 | g00772818 |
- Install bolts (29) in order to secure hose assembly (30) to gear pump (28). Install bolts (26) in order to secure hose assembly (27) to gear pump (28) .
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Illustration 34 | g00772646 |
- Connect hose assemblies (23) and (25) to gear pump (24) .
- Install tube (17) into hose (22) and tighten clamp (21). Install bolt (19) in order to secure clamp (20) to tube (17) and to the frame.
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Illustration 35 | g00772628 |
- Install the hose of tube (17) onto tube (18) and tighten clamp (16) .
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Illustration 36 | g00772620 |
- Install the hose of tube (2) onto tube (15) and tighten clamps (14). Install the hose of tube (5) onto tube (13) and tighten clamps (12) .
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Illustration 37 | g00772594 |
- Install bolt (10) in order to secure clamp (11) to tube (5). Install bolt (8) in order to secure clamp (9) to tube (2) .
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Illustration 38 | g00772557 |
- Secure clamp (7) to tube (2). Install tube (5) into hose (6) and tighten clamps (4). Install tube (2) into hose (3) and tighten clamps (1) .
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Illustration 39 | g00772520 |
- Refill the engine oil. Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change".
- Refill the torque converter and transmission oil. Refer to Operation and Maintenance Manual, "Torque Converter and Transmission Oil - Change".
- Refill the engine coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
End By:
- Install the cab. Refer to Disassembly and Assembly, "Cab - Install".
- Install the crankcase guards. Refer to Disassembly and Assembly, "Crankcase Guard - Remove and Install".
- Install the bumper. Refer to Disassembly and Assembly, "Hood - Install".
Caterpillar Information System:
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5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0840 FMI 03 Pressure Sensor (Left Rear Suspension Cylinder) Voltage Above Normal - Test
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