PRODUCT IMPROVEMENT PROGRAM TO REPLACE THE GENERATOR ADAPTER BOLTS ON CERTAIN C9, C15, 3406, AND 3456 GENERATOR SETS
Usage:
REBE1428-00
Show/hide table
16Jan2007 |
U-20
A-20
D-20
O-22
Show/hide table
Priority | PRODUCT IMPROVEMENT PROGRAM TO REPLACE THE GENERATOR ADAPTER BOLTS ON CERTAIN C9, C15, 3406, AND 3456 GENERATOR SETS |
|
1404 4456 | PI31214 |
Show/hide table
NOTE: | This Program must be administered as soon as possible. When reporting the repair, use "PI31214" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31214" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
Show/hide table
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
Show/hide table
Show/hide table
COMPLETION DATE |
TERMINATION DATE |
31Jul2007 | 31Jan2008 |
PROBLEM
Show/hide table
The shoulder on the bolt fastening the generator to the flywheel housing may be too long to allow for a proper joint. |
AFFECTED PRODUCT
Show/hide table
Model | Identification Number |
3406C | C5G00203, 205-208, 210, 212-213, 223, 232-234, 1015, 1017-1022, 1031-1049, 1051-1066, 1068-1094, 1096-1160, 1163-1184, 1187-1196, 1198-1201, 1203-1216, 1219-1239, 1241-1255, 1259-1266, 1268-1281, 1284-1285, 1287-1306, 1311-1312, 1319-1356, 1360-1372, 1377-1389, 1395-1397, 1400-1401, 1404-1405, 1410-1415, 1417-1438, 1442-1443, 1447-1450, 1452-1493, 1495-1501, 1503, 1505-1520, 1522-1526, 1528, 1536, 1538-1542, 1550 |
3456 | C3G00197, 203-205, 212-215, 762, 764-771, 773-774, 776-781, 787-791, 797-805, 811-817, 823-826, 832-834, 840-842, 849-850, 861-863, 869-918, 920-925, 927-929, 931-997, 999-1030, 1038-1039, 1052-1053, 1057-1066, 1072-1073, 1079-1082, 1116, 1131-1135, 1146-1147, 1153-1154, 1160-1161, 1165-1172, 1174-1199, 1201-1239 C4G00185, 551-756, 758-862, 864-882, 884-885, 887-888, 890-891, 893, 899 |
C15 | C5E00136, 147-212, 214-257, 259-262, 265-267, 269, 272-275, 277-302, 304-306, 308, 311-319, 321-338, 340-342, 344-351, 353, 356-386, 388-398, 402-403, 407, 409, 412-419, 421, 424, 426-430, 434-438 C5H00126-00145 |
C9 | C9E00178-00182, 186, 209-215, 224-226, 285, 339 |
PARTS NEEDED
Show/hide table
Qty |
Part Number | Description |
12 | 0T0772 | BOLT |
ACTION REQUIRED
Show/hide table
Refer to the Operation and Maintenance Manual for safety precautions prior to starting work. Remove the air exit screen from the front of the generator. One bolt location at a time, remove the 0T-0768 bolt. Install a new 0T-0772 bolt, tightening the bolt to the proper torque value. Rotating the engine as required, replace the remaining bolts. Reinstall the air exit screen. |
Show/hide table
Image1 |
OWNER NOTIFICATION
Show/hide table
U.S. and Canadian owners will receive the attached Owner Notification. |
SERVICE CLAIM ALLOWANCES
Show/hide table
Show/hide table
NOTE: This is a 1.5-hour job | |||||
Show/hide table
PARTS DISPOSITION
Show/hide table
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
Show/hide table
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 PRIORITY - PRODUCT IMPROVEMENT PROGRAM TO REPLACE THE GENERATOR ADAPTER BOLTS MODELS INVOLVED - CERTAIN C9, C15, 3406, AND 3456 GENERATOR SETS Dear Caterpillar Product Owner: The shoulder on the bolt fastening the generator to the flywheel housing may be too long to allow for a proper joint. The old bolts need to be replaced with a new shorter bolt on the products listed below. You will not be charged for the service performed. Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated 16Jan2007 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime. Caterpillar Inc. Identification #(s) Attached to 16Jan2007 Service Letter |
Caterpillar Information System:
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER BOOST AIR PIPES ON CERTAIN 3512B HD LOCOMOTIVE ENGINES. PRODUCT SUPPORT PROGRAM FOR REPLACING THE TURBOCHARGER BOOST AIR PIPES ON CERTAIN 3512B HD LOCOMOTIVE ENGINES.
PRODUCT SUPPORT PROGRAM FOR THE REPLACEMENT OF THE LOW PRESSURE ACTURATORS FOR THE INTAKE VALVE ON CERTAIN C13 TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR THE REPLACEMENT OF THE LOW PRESSURE ACTURATORS FOR THE INTAKE VALVE ON CERTAIN C13 TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A 296-8050 HIGH INERTIA COUPLING GROUP ON CERTAIN G3520C GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING A 296-8050 HIGH INERTIA COUPLING GROUP ON CERTAIN G3520C GENERATOR SETS
Product Improvement Program to inspect/repair fan drive bearing on certain C32 fan drives. Product Improvement Program to inspect/repair fan drive bearing on certain C32 fan drives.
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 247-0308 GENERATOR SET COUPLING ON CERTAIN G3520C GENERATOR SETS WHEN THE MAXIMUM AMBIENT TEMPERATURE NEAR THE DAMPER GROUP IS LESS THAN 50C. PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 247-0308 GENERATOR SET COUPLING ON CERTAIN G3520C GENERATOR SETS WHEN THE MAXIMUM AMBIENT TEMPERATURE NEAR THE DAMPER GROUP IS LESS THAN 50C.
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE GENERATOR SET COUPLING 5N-3765 WITH A 296-8050 ON CERTAIN G3520C GENERATOR SETS WHEN THE MAXIMUM AMBIENT TEMPERATURE NEAR THE DAMPER GROUP IS LESS THAN 50C. PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE GENERATOR SET COUPLING 5N-3765 WITH A 296-8050 ON CERTAIN G3520C GENERATOR SETS WHEN THE MAXIMUM AMBIENT TEMPERATURE NEAR THE DAMPER GROUP IS LESS THAN 50C.
PRODUCT SUPPORT PROGRAM FOR FITTING A MODIFIED FUEL FILTER ARRANGEMENT TO CERTAIN C6.6 ENGINES USED IN TAMROCK ROCKDRILL APPLICATIONS PRODUCT SUPPORT PROGRAM FOR FITTING A MODIFIED FUEL FILTER ARRANGEMENT TO CERTAIN C6.6 ENGINES USED IN TAMROCK ROCKDRILL APPLICATIONS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION TEMPERATURE AND PRESSURE SENSORS ON CERTAIN C32 ACERT MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION TEMPERATURE AND PRESSURE SENSORS ON CERTAIN C32 ACERT MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR FITTING A MODIFIED FUEL FILTER ARRANGEMENT TO CERTAIN C6.6 ENGINES IN ROCKDRILL APPLICATIONS PRODUCT SUPPORT PROGRAM FOR FITTING A MODIFIED FUEL FILTER ARRANGEMENT TO CERTAIN C6.6 ENGINES IN ROCKDRILL APPLICATIONS
PRODUCT SUPPORT PROGRAM FOR INTAKE VALVE LOW PRESSURE ACTUATORS REPLACEMENT ON CERTAIN C13 TRUCK ENGINES. PRODUCT SUPPORT PROGRAM FOR INTAKE VALVE LOW PRESSURE ACTUATORS REPLACEMENT ON CERTAIN C13 TRUCK ENGINES.
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN CAT MESSENGER DISPLAY GROUPS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN CAT MESSENGER DISPLAY GROUPS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR THE REPLACEMENT OF THE LOW PRESSURE ACTURATORS FOR THE INTAKE VALVE ON CERTAIN C13 TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR THE REPLACEMENT OF THE LOW PRESSURE ACTURATORS FOR THE INTAKE VALVE ON CERTAIN C13 TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR INTAKE VALVE LOW PRESSURE ACTUATORS REPLACEMENT ON CERTAIN C13 TRUCK ENGINES. PRODUCT SUPPORT PROGRAM FOR INTAKE VALVE LOW PRESSURE ACTUATORS REPLACEMENT ON CERTAIN C13 TRUCK ENGINES.
PRODUCT SUPPORT PROGRAM FOR REMOVING SPACER FROM THE AUTOMATIC TIMING ADVANCE ON CERTAIN 3412C GENERATOR SETS PRODUCT SUPPORT PROGRAM FOR REMOVING SPACER FROM THE AUTOMATIC TIMING ADVANCE ON CERTAIN 3412C GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN GUARD ON CERTAIN 3456 GENERATOR SETS(60HZ) PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN GUARD ON CERTAIN 3456 GENERATOR SETS(60HZ)
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING ALL 208-8464 & 208-9636 FAN GUARDS FROM DEALER PART STOCK. PRODUCT IMPROVEMENT PROGRAM FOR REMOVING ALL 208-8464 & 208-9636 FAN GUARDS FROM DEALER PART STOCK.
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING AN IMPROVED CLAMPING SUPPORT FOR THE FUEL DELIVERY LINE ON CERTAIN C6.6 IOPU/GENSET APPLICATIONS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING AN IMPROVED CLAMPING SUPPORT FOR THE FUEL DELIVERY LINE ON CERTAIN C6.6 IOPU/GENSET APPLICATIONS
PRODUCT IMPROVEMENT PROGRAM TO REPLACE THE FAN DRIVE PULLEY ON CERTAIN C15 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM TO REPLACE THE FAN DRIVE PULLEY ON CERTAIN C15 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM TO REPLACE THE FAN DRIVE PULLEY ON CERTAIN C15 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM TO REPLACE THE FAN DRIVE PULLEY ON CERTAIN C15 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 110-4422 AND 110-4424 RECTIFIERS, 4P-6009 VARISTORS, AND ASSOCIATED HEAT SINK ASSEMBLIES FROM DEALER INVENTORY PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 110-4422 AND 110-4424 RECTIFIERS, 4P-6009 VARISTORS, AND ASSOCIATED HEAT SINK ASSEMBLIES FROM DEALER INVENTORY
PRODUCT SUPPORT PROGRAM FOR REPLACING 266-0053 AFTERCOOLERS ON 3406E ENGINES OWNED BY NEW YORK WATERWAY. PRODUCT SUPPORT PROGRAM FOR REPLACING 266-0053 AFTERCOOLERS ON 3406E ENGINES OWNED BY NEW YORK WATERWAY.
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 0R9661, 0R8209, 10R1491, and 0R9680 SHORT BLOCKS FROM DEALER PART STOCK. PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 0R9661, 0R8209, 10R1491, and 0R9680 SHORT BLOCKS FROM DEALER PART STOCK.
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 10R4134 SHORT BLOCKS, 10R4139 SHORT BLOCKS, 10R4144 LONG BLOCKS, and 10R4145 LONG BLOCKS FROM DEALER PART STOCK. PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 10R4134 SHORT BLOCKS, 10R4139 SHORT BLOCKS, 10R4144 LONG BLOCKS, and 10R4145 LONG BLOCKS FROM DEALER PART STOCK.
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 3408 AND 3412 REMANUFACTURED ENGINES FROM DEALER PART STOCK. PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN 3408 AND 3412 REMANUFACTURED ENGINES FROM DEALER PART STOCK.