3145, 3150 & 3160 ELECTRIC SET ENGINES Caterpillar


Injection Nozzle

Usage:

(9L7883)

Bench test nozzles using Kent-Moore J23300-585 or Shell 66631 calibration oil or equivalent at ... 65° to 70° F(18° to 20° C).

Nozzle setting pressures (valve lift adjustment screw turned 3/4± 1/8turn from closed position):

New nozzle ... 2750 to 2900 psi(193.3 to 203.9 kg/cm2)

Used nozzle ... 2400 to 2900 psi(168.7 to 203.9 kg/cm2)

Used, adjusted nozzle ... 2700 to 2900 psi(189.8 to 203.9 kg/cm2)

Return oil leakage test pressure ... 1400 to 1600 psi(98.4 to 112.5 kg/cm2)

Leakage in 15 seconds ... 1 to 10 drops

Maximum tip leakage is 3 drops in 15 seconds with pressure 250 to 300 psi (17.6 to 21.1 kg/cm2) less than opening pressure.

(1) Torque for locknut ... 35 to 40 lb. in.(40.4 to 46.1 cm.kg)

(2) Torque for pressure screw ... 75 to 80 lb. in.(86.5 to 92.2 cm.kg)

(9L9263)

Bench test nozzles using Kent-Moore J23300-585 or Shell 66631 calibration oil or equivalent at ... 65° to 70° F(18° to 20° C).

Nozzle setting pressures (valve lift adjustment screw turned 3/4± 1/8turn from closed position):

New nozzle ... 2750 to 2850 psi(193.3 to 200.4 kg/cm2)

Used nozzle ... 2400 to 2850 psi(168.7 to 200.4 kg/cm2)

Used, adjusted nozzle ... 2750 to 2850 psi(193.3 to 200.4 kg/cm2)

Return oil leakage test pressure ... 1400 to 1600 psi(98.4 to 112.5 kg/cm2)

Leakage in 15 seconds ... 1 to 10 drops

Maximum tip leakage is 3 drops in 15 seconds with pressure 250 to 300 psi (17.6 to 21.1 kg/cm2) less than opening pressure.

(1) Torque for locknut ... 70 to 80 lb. in.(80.7 to 92.2 cm.kg)

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