PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTER COOLER ELBOW HOSE ON CERTAIN 12K, 120K, 120K SERIES 2, 140K, 140K SERIES 2, AND 160K MOTOR GRADERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTER COOLER ELBOW HOSE ON CERTAIN 12K, 120K, 120K SERIES 2, 140K, 140K SERIES 2, AND 160K MOTOR GRADERS

Usage:

TEBE0019-01

04Oct2013
(Revised 16Oct2013)


A-331
D-396
O-402

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE AFTER COOLER ELBOW HOSE ON CERTAIN 12K, 120K, 120K SERIES 2, 140K, 140K SERIES 2, AND 160K MOTOR GRADERS

1071
PS52533
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52533" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces 04Oct2013 Service Letter. Changes have been made to the Title, Problem, and Affected Product.


TERMINATION DATE

31Oct2015

PROBLEM

The existing after cooler 254-6802 Elbow Hose can crack in certain applications on certain 12K, 120K, 120K Series 2, 140K, 140K Series 2, and 160K Motor Graders. This crack can lead to low boost pressure and poor engine performance.

AFFECTED PRODUCT

Model Identification Number
120K JAP00101-02021, 3120-4810

SZN00120-01594, 1606-1610, 1613-1663, 1665-1669
120K 2  SZS00120-00397, 399-477, 481-488
12K JJA00101-00532, 3012-3048

SZP00112-00403
140K JPA00101-01837, 3140-3286

SZL00140-00143, 145-2088
140K 2  SZW00140-00158
160K JBP00101-00153

SZM00160-00532

PARTS NEEDED

Qty

Part Number Description
2 2094578 CLAMP-T'BOLT
1 4363333 HOSE-ELBOW
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Replace the existing after cooler 254-6802 Elbow Hose with the new more durable 436-3333 Elbow Hose. The new elbow hose is designed to withstand higher temperatures and pressures, making the system more robust and increasing the useful life. Refer to Image1.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-4800 hrs,
0-48 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

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