205B/211B/213/215SA/219/225 EXCAVATOR CLASSIC UNDERCARRIAGE OFFERING Caterpillar


205B/211B/213/215SA/219/225 EXCAVATOR CLASSIC UNDERCARRIAGE OFFERING

Usage:

 Information Release Memo  
 
  CAT?

Undercarriage  

 

November 2009    

205B/211B/213/215SA/219/225 EXCAVATOR CLASSIC
                UNDERCARRIAGE OFFERING

As the 205B/211B/213/215SA/219/225 Excavator machines have decreased in population and productivity in most areas, and with the continued success rate experienced with the Cat? Classic undercarriage performance, the decision was made to transition to a Classic undercarriage offering. To demonstrate our confidence in the Classic moving undercarriage products, undercarriage assurance is now offered at the discretion of the individual Market Organizations.

This IRM provides details of the part numbers and wear charts for these Classic offerings. It also includes information on warranty and undercarriage assurance, and product packaging and identification, for Cat Classic undercarriage.

Benefits of Cat Classic Undercarriage

? Value priced repair option for older equipment
?
Reliable, general usage product built to meet or exceed after-market specifications
?
Consistent quality, built for Cat machines by approved, quality suppliers
? Lab tested and backed by the standard Caterpillar new parts warranty
? Undercarriage Assurance, 3 years/3,000 hours is now offered (at the discretion of the  individual Market Organizations)
? Available only through Cat dealers
? Backed by superior Cat dealer service support

Models/Serial Numbers
?
205B, 205 Pitch 6.75? (171.5 mm)
o 5ZF, 3HC, 4DC
? 211B, 213 Pitch 6.75? (171.5 mm)
o 6XG, 1EJ
? 215 Pitch 6.75? (171.5 mm)
o 14Z432-760, 14Z761-UP, 2XC, 4HG, 57Y2031-UP, 9TF, 9YB
? 225 Pitch 6.75? (171.5mm)
o 51U1-2831, 76U1-1648
? 215SA, 219, 225 Pitch 6.91? (175.5mm)
o 2ZD1-549, 4JC, 51U2832-UP, 76U1649-UP, 4FC1-735
? 215SA, 219, 225 Pitch 7.50? (190.5mm)
o 2SJ, 2ZD550-UP, 3YD, 4FC736-UP, 5CF, 5XG, 6RG

Part Number Information

Refer to attached tables for Classic offerings by part number and effective serial numbers that apply to the different model configurations.

? 205B, 205 Pitch 6.75? (171.5 mm)
o Link Assemblies, Track Shoes, Sprockets, & Track Rollers
? 211B, 213 Pitch 6.75? (171.5 mm)
o Link Assemblies, Track Shoes, Sprockets & Track Rollers
? 215, 225 Pitch 6.75? (171.5 mm)
o Link Assemblies, Track Shoes, Sprockets & Track Rollers
? 215SA, 219, 225 Pitch 6.91? (175.5mm)
o Link Assemblies, Track shoes, Sprockets & Track Rollers
? 215SA, 219, 225 Pitch 7.50? (190.5mm)
o Link Assemblies, Sprockets & Track Rollers

Cat ClassicTM Parts are cross-referenced to the equivalent Cat genuine part (where applicable) in Cat parts and service information systems, including ANTARES, DBS, SISWEB, and the NPR.

Warranty and Undercarriage Assurance

? Cat ClassicTM Parts are covered under Caterpillar?s new parts warranty, six months due to defects in material and workmanship.
? At the discretion of the individual Market Organization, Undercarriage Assurance is now offered for Cat Classic moving undercarriage parts sold after June 1, 2007. Enrollment requirements will be the same as for Cat genuine undercarriage products. Refer to ?Extended Coverage Bulletin 4.6?, and ?Undercarriage Assurance Classic Enrollment Certificate? Media No. PEDJ0079.

Product Packaging and Identification

Classic Undercarriage components are Cat branded parts and utilize traditional Cat parts packaging, labeling and identification. Individual service components, however, will be labeled Classic, as shown below.

 

The Classic undercarriage offering must meet Caterpillar?s high quality standards.  After careful review of the quality control processes involved in the production of Classic undercarriage components, all components including links, segments, track roller groups, carrier rollers, and idlers, formerly stamped with a non-descriptor Classic insignia shown here  will be replaced by the standard CAT logo.

 

This change will be phased in for all Classic Undercarriage components as inventories with the former marking are depleted.

 

Custom Track Service

 

When performing Custom Track Service (CTS), refer to the Classic wear charts attached.

 

For CTS 5.5 program use the following U/C Codes           

o       205 (6.75? Pitch)             C4021                        Classic UC w/Cat Idler
o      
211 (6.75? Pitch)             C4121                        Classic UC w/Cat Idler
o      
213 (6.75? Pitch)             C4221                        Classic UC w/Cat Idler
o      
215 (6.75? Pitch)             C4301                        Classic UC, Small Dia. Carrier Roller
o      
215 (6.75? Pitch)             C4321                        Classic UC, Large Dia. Carrier Roller
o      
215SA (6.91? Pitch)        C4331                        Classic UC, Classic Track Roller
o      
215SA (6.91? Pitch)        C4341                        Classic UC, 9W Roller Rim
o      
215SA (7.50? Pitch)        C4352                        Classic UC, 9W Roller Rim
o      
215SA (7.50? Pitch)        C4353                        Classic UC, 8E Roller Rim
o      
219 (7.50? Pitch)             C4421                        Classic UC, 9W Roller Rim
o      
219 (7.50? Pitch)             C4431                        Classic UC, 8E Roller Rim
o      
225 (6.75? Pitch)             C4501                        Classic UC, 7K Roller Rim
o      
225 (6.75? Pitch)             C4511                        Classic UC, 9P Roller Rim
o      
225 (6.91? Pitch)             C4521                        Classic UC, 9S Roller Rim
o      
225 (6.91? Pitch)             C4531                        Classic UC, 9W Roller Rim
o      
225 (6.91? Pitch)             C4536                        Classic UC, 8E Roller Rim
o      
225 (7.50? Pitch)             C4541                        Classic UC, 9W Roller Rim
o      
225 (7.50? Pitch)             C4551                        Classic UC, 8E Roller Rim

 

 

PJ Wolfe

CMDolan

Undercarriage Marketing Division

Undercarriage Marketing Division

Marketing and Product Support Division

Marketing and Product Support Division

CV4111-Tel (309) 675-3259

CV4111-Tel (309) 675-2497

E-mail: Wolfe_Pamela_J@Cat.com

E-mail: Dolan_Christopher_M@Cat.com

 

 

 

 

Customer Interaction Center

 

Toll Free 877-228-2420

 

International 309-578-6298

 

E-mail: CIC@Cat.com

 

 


205B CLASSIC GREASED TRACK

5ZF
6.75? (171.5 mm) PITCH?5/8? BOLT

 

Qty

Part Number

Link Assembly ? 45 Section

2

- 1

Track Hardware 2

  Bolt

180

175-8552

  Nut

180

200-9150

1 Order 290-3450 (a 47 section link assembly) and remove 2 sections.

2 Not part of link assembly; required to assemble track group

 

 

205B CLASSIC TRACK SHOE

5ZF
6.75? (171.5 mm) PITCH?5/8? BOLT

TYPE

Width

Part Number

Triple Grouser

23.6? (600 mm)

175-8184

 

 

205B, 205 CLASSIC SPROCKET

5ZF, 3HC, 4DC

 

(PER SIDE)

QTY

PART NUMBER

Sprocket (23Teeth)

1

322-6236

 

 

205B, 205 CLASSIC TRACK ROLLER

5ZF, 3HC, 4DC

 

(PER MACHINE)

QTY

PART NUMBER

Single Flange (SF)

14

175-8185

 


211B, 213 CLASSIC GREASED TRACK

6XG, 1EJ
6.75? (171.5 mm) PITCH?5/8? BOLT

 

Qty

Part Number

Link Assembly ? 51 Section

2

290-3449

Components of Link Assembly

  RH Regular Link

51

289-9337

  LH Regular Link

51

289-9338

  Pin

50

290-3453

  Master Pin

51

290-3456

  Bushing

50

290-3454

  Master Bushing

1

290-3457

  Seal ? Grease

100

290-3455

  Spacer

2

290-3458

Track Hardware 1

  Bolt

204

175-8552

  Nut

204

200-9150

1 Not part of link assembly; required to assemble track group

 

 

211B, 213 CLASSIC TRACK SHOE

6XG, 1EJ
6.75? (171.5 mm) PITCH?5/8? BOLT

TYPE

Width

Part Number

Triple Grouser

23.6? (600 mm)

175-8184

 

 

211B, 213 CLASSIC TRACK ROLLER

6XG, 1EJ

 

(PER MACHINE)

QTY

PART NUMBER

Single Flange (SF)

14

175-8185

 

 

211B, 211, 213 CLASSIC SPROCKET

4EC, 5CC, 6XG, 1EJ

 

(PER SIDE)

QTY

PART NUMBER

Sprocket (23Teeth)

1

322-6236


 

215 CLASSIC GREASED TRACK

LONG PIN
14Z761-UP, 2XC, 4HG, 57Y2031-UP, 9TF, 9YB
6.75? (171.5 mm) PITCH?5/8? BOLT

 

Qty

Part Number

Link Assembly ? 51 Section

2

290-3449

Components of Link Assembly

  RH Regular Link

51

289-9337

  LH Regular Link

51

289-9338

  Pin

50

290-3453

  Master Pin

51

290-3456

  Bushing

50

290-3454

  Master Bushing

1

290-3457

  Seal ? Grease

100

290-3455

  Spacer

2

290-3458

Track Hardware 1

  Bolt

204

175-8552

  Nut

204

200-9150

1 Not part of link assembly; required to assemble track group

 

215 CLASSIC GREASED TRACK

SHORT PIN
14Z432 - 760
6.75? (171.5 mm) PITCH?5/8? BOLT

 

Qty

Part Number

Link Assembly ? 51 Section

2

290-3452

Components of Link Assembly

  RH Regular Link

51

289-9337

  LH Regular Link

51

289-9338

  Pin

50

290-3459

  Master Pin

51

290-3461

  Bushing

50

290-3460

  Master Bushing

1

290-3462

  Seal ? Grease

100

290-3455

  Spacer

2

290-3458

Track Hardware 1

  Bolt

204

175-8552

  Nut

204

200-9150

1 Not part of link assembly; required to assemble track group


215 CLASSIC TRACK SHOE

FOR USE WITH 290-3449 LINK ASSEMBLY
14Z761-UP, 2XC, 4HG, 57Y2031-UP, 9TF, 9YB
6.75? (171.5 mm) PITCH?5/8? BOLT

TYPE

Width

Part Number

Triple Grouser

19.7? (500 mm)

175-8789

Triple Grouser

23.6? (600 mm)

175-8184

Triple Grouser

28.0? (710 mm)

175-8811

 

 

215 CLASSIC SPROCKET

14Z761-UP, 2XC, 4HG, 57Y2031-UP, 9TF, 9YB

 

(PER SIDE)

QTY

PART NUMBER

Sprocket Assembly (23Teeth)

1

322-6302

Rim (23 Teeth)

1

322-6303

 

 

215 CLASSIC SPROCKET

5ZF, 3HC, 4DC, 14Z1 ? 760, 57Y2031?UP, 9TF, 96L

 

(PER SIDE)

QTY

PART NUMBER

Sprocket Assembly(23Teeth)

1

322-6304

 

 

215 CLASSIC TRACK ROLLER

4HG, 9TF, 9YB1037-UP

 

(PER MACHINE)

QTY

PART NUMBER

Single Flange (SF)

20

175-8185

 

 

215 CLASSIC TRACK ROLLER

14Z1-760, 57Y1-2030, 96L

 

(PER MACHINE)

QTY

PART NUMBER

Single Flange (SF)

16 1

275-3579

 

1 20 required for long roller frame arrangement


 

215SA, 219, 225 CLASSIC GREASED TRACK

2SJ, 2ZD550-UP, 3YD, 4FC736-UP, 5CF, 5XG, 6RG

7.50? (190.5 mm) PITCH ? 3/4" BOLT

 

 

Part Number

43 Section

49 Section

Link Assembly (Quantity 2)

- 1

289-4948

Components of Link Assembly

  RH Regular

289-4951

43

49

  LH Regular

289-4952

43

49

  Pin

175-8923

42

48

  Master Pin

289-4954

1

1

  Bushing

289-4955

42

48

  Master Bushing

289-4956

1

1

  Seal Grease

289-0646

86

98

  Spacer

289-4957

2

2

Track Hardware 2

  Bolt

188-5633

172

196

  Nut

188-5856

172

196

1 Order 289-4948 (a 49 section link assembly) and remove 6 sections.

2 Not part of link assembly; required to assemble track group

 

 

215SA, 225 CLASSIC GREASED TRACK

2ZD1-549, 4JC, 51U2832-UP, 76U1649-UP, 4FC1-735

6.91?? (175.5 mm) PITCH ? 5/8" BOLT

 

 

Part Number

46 Section

53 Section

Link Assembly (Quantity 2)

- 1

289-4946

Components of Link Assembly

  RH Regular

289-4949

46

53

  LH Regular

289-4950

46

53

  Pin

175-8923

45

52

  Master Pin

289-4954

1

1

  Bushing

289-4955

45

52

  Master Bushing

289-4956

1

1

  Seal Grease

289-0646

92

106

  Spacer

289-4957

2

2

Track Hardware 2

  Bolt

175-8552

184

212

  Nut

200-9150

184

212

1 Order 289-4946 (a 53 section link assembly) and remove 7 sections.

2 Not part of link assembly; required to assemble track group


 

225 CLASSIC GREASED TRACK

51U1-2831, 76U1-1648

6.75? (171.5 mm) PITCH ? 5/8" BOLT

 

 

Part Number

47 Section

54 Section

Link Assembly (Quantity 2)

290-3450

290-3451

Components of Link Assembly

  RH Regular

289-9337

47

53

  LH Regular

289-9338

47

53

  Pin

290-3453

46

52

  Master Pin

290-3456

1

1

  Bushing

290-3454

46

52

  Master Bushing

290-3457

1

1

  Seal Grease

290-3455

94

108

  Spacer

290-3458

2

2

Track Hardware 1

  Bolt

175-8552

188

216

  Nut

200-9150

188

216

1 Not part of link assembly; required to assemble track group

 

 

215SA, 219, 225 CLASSIC SPROCKETS

2SJ, 2ZD550-UP, 3YD, 4FC736-UP, 5CF, 5XG, 6RG

7.50? (190.5 mm) PITCH ? 3/4" BOLT

 

(PER SIDE)

QTY

PART NUMBER

Sprocket Assembly (2Teeth)

1

289-9674

Rim (21 Teeth)

1

286-9821

 

 

215SA, 225 CLASSIC SPROCKETS

2ZD1-549, 4FC418-735, 8YD, 8XD, 51U5853-UP, 76U5466-UP

6.91?? (175.5 mm) PITCH ? 5/8" BOLT

 

(PER SIDE)

QTY

PART NUMBER

Sprocket Assembly (23Teeth)

1

322-6376

Rim (23 Teeth)

1

322-6377

 


 

215, 225 CLASSIC SPROCKET

51U1-2831, 76U1-1648

6.75? (171.5 mm) PITCH ? 5/8" BOLT

 

(PER SIDE)

QTY

PART NUMBER

Rim (23 Teeth)

1

322-6303

 

 

 

215SA, 219, 225 CLASSIC CARRIER ROLLER

2SJ,2ZD ,3YD, 4FC, 51U2832-UP, 5CF, 5XG, 6RG, 76U1649-UP, 8YD

 

(PER MACHINE)

QTY

PART NUMBER

Group

4

200-9185

 

 

 

215,225 CLASSIC TRACK ROLLER

4FC1-350, 4JC, 51U2832-6254, 76U1649-5158

 

(PER MACHINE)

QTY

PART NUMBER

Single Flange (SF)

16 1

175-8024

 

1 20 required for long roller frame arrangement


205B, 211, 213, 215, 225 Classic Track Link

1EJ,2XC,4HG,5ZF,6XG,9TF,9YB,14Z432-UP, 51U1-2831, 57Y2031-UP, 76U1-1648

6.75? (171.5mm) PITCH ? 5/8? BOLT

289-9337 & 289-9338

 

 

Depth Gauge

Lesser % Worn

% Worn

Ultrasonic

In

mm

In

mm

3.74

95.0

0

0

0.99

25.1

3.72

94.5

0

10

0.97

24.6

3.70

94.0

0

20

0.95

24.1

3.68

93.5

0

30

0.93

23.6

3.66

93.0

0

40

0.91

23.1

3.64

92.5

0

50

0.89

22.6

3.62

92.0

0

60

0.87

22.1

3.60

91.5

0

68

0.85

21.6

3.58

91.0

0

76

0.83

21.1

3.56

90.5

0

84

0.81

20.6

3.54

90.0

0

92

0.79

20.1

3.52

89.5

0

100

0.77

19.6

3.50

89.0

0

108

0.75

19.1

3.48

88.5

0

116

0.73

18.5

3.46

88.0

0

124

0.71

18.0

 

 


215SA, 219, 221, 225 Classic Track Link

2ZD1-549, 4JC, 51U2832-UP, 76U1649-UP, 4FC1-735

6.91? (175.5mm) PITCH ? 5/8? BOLT

289-4949 & 289-4950

Use with 9S Track Roller

 

 

Depth Gauge

Lesser % Worn

% Worn

Ultrasonic

In

mm

In

mm

4.06

103.0

0

0

1.22

31.0

4.04

102.5

0

6

1.20

30.5

4.02

102.0

0

12

1.18

30.0

4.00

101.5

0

18

1.16

29.5

3.98

101.0

0

24

1.14

29.0

3.96

100.5

0

30

1.12

28.4

3.94

100.0

0

36

1.10

27.9

3.92

99.5

0

42

1.08

27.4

3.90

99.0

0

48

1.06

26.9

3.88

98.5

0

54

1.04

26.4

3.86

98.0

0

60

1.02

25.9

3.84

97.5

0

66

1.00

25.4

3.82

97.0

0

72

0.98

24.9

3.80

96.5

0

76

0.96

24.4

3.78

96.0

0

80

0.94

23.9

3.76

95.5

0

84

0.92

23.4

3.74

95.0

0

88

0.90

22.9

3.72

94.5

0

92

0.88

22.4

3.70

94.0

0

96

0.86

21.8

3.68

93.5

0

100

0.84

21.3

3.66

93.0

0

104

0.82

20.8

3.64

92.5

0

108

0.80

20.3

3.62

92.0

0

112

0.78

19.8

3.60

91.5

0

116

0.76

19.3

3.58

91.0

0

120

0.74

18.8

 


215SA, 219, 225 Classic Track Link

2ZD1-549, 4JC, 51U2832-UP, 76U1649-UP, 4FC1-735

6.91? (175.5mm) PITCH ? 5/8? BOLT

289-4949 & 289-4950

Use with 9W Track Roller

 

 

Depth Gauge

Lesser % Worn

% Worn

Ultrasonic

In

mm

In

mm

4.06

103.0

0

0

1.22

31.0

4.04

102.5

0

8

1.20

30.5

4.02

102.0

0

16

1.18

30.0

4.00

101.5

0

24

1.16

29.5

3.98

101.0

0

32

1.14

29.0

3.96

100.5

0

40

1.12

28.4

3.94

100.0

0

48

1.10

27.9

3.92

99.5

0

56

1.08

27.4

3.90

99.0

0

64

1.06

26.9

3.88

98.5

0

70

1.04

26.4

3.86

98.0

0

76

1.02

25.9

3.84

97.5

0

82

1.00

25.4

3.82

97.0

0

88

0.98

24.9

3.80

96.5

0

94

0.96

24.4

3.78

96.0

0

100

0.94

23.9

3.76

95.5

0

106

0.92

23.4

3.74

95.0

0

112

0.90

22.9

3.72

94.5

0

118

0.88

22.4

3.70

94.0

0

124

0.86

21.8


215SA, 219, 225B, Classic Track Link

2SJ, 2ZD550-UP, 4FC736-UP, 5CF, 5XG, 6RG

7.50? (190.5mm) PITCH ? 3/4? BOLT

289-4951 & 289-4952

 

 

Depth Gauge

Lesser % Worn

% Worn

Ultrasonic

In

mm

In

mm

4.17

106.0

0

0

1.21

30.7

4.15

105.5

0

9

1.19

30.2

4.13

105.0

0

18

1.17

29.7

4.11

104.5

0

27

1.15

29.2

4.09

104.0

0

36

1.13

28.7

4.07

103.5

0

44

1.11

28.2

4.05

103.0

0

51

1.09

27.7

4.03

102.5

0

58

1.07

27.2

4.01

102.0

0

65

1.05

26.7

3.99

101.5

0

72

1.03

26.2

3.97

101.0

0

79

1.01

25.7

3.95

100.5

0

86

0.99

25.1

3.93

100.0

0

93

0.97

24.6

3.91

99.5

0

100

0.95

24.1

3.89

99.0

0

107

0.93

23.6

3.87

98.5

0

114

0.91

23.1

3.85

98.0

0

121

0.89

22.6

 

 


205B, 211, 213, 215, 225 Classic Bushing External Wear

1EJ,2XC,4HG,5ZF,6XG,9TF,9YB,14Z432-UP, 51U1-2831, 57Y2031-UP, 76U1-1648

6.75? (171.5mm) PITCH

290-3454

 

 

Caliper

Allowable Wear

Ultrasonic

Lesser

Greater

In

mm

%Worn

% Worn

In

mm

2.12

53.8

0

0

0.39

9.9

2.11

53.6

9

7

0.38

9.7

2.10

53.3

18

14

0.37

9.4

2.09

53.1

27

21

0.36

9.1

2.08

52.8

36

28

0.35

8.9

2.07

52.6

45

35

0.34

8.6

2.06

52.3

54

42

0.33

8.4

2.05

52.1

63

49

0.32

8.1

2.04

51.8

72

56

0.31

7.9

2.03

51.6

81

63

0.30

7.6

2.02

51.3

90

70

0.29

7.4

2.01

51.1

94

73

0.28

7.1

2.00

50.8

97

76

0.27

6.9

1.99

50.5

100

79

0.26

6.6

1.98

50.3

103

82

0.25

6.4

1.97

50.0

106

85

0.24

6.1

1.96

49.8

109

88

0.23

5.8

1.95

49.5

112

91

0.22

5.6

1.94

49.3

115

94

0.21

5.3

1.93

49.0

118

97

0.20

5.1

1.92

48.8

121

100

0.19

4.8

1.91

48.5

124

103

0.18

4.6

1.90

48.3

127

106

0.17

4.3

1.89

48.0

130

109

0.16

4.1

1.88

47.8

133

112

0.15

3.8

1.87

47.5

136

115

0.14

3.6

1.86

47.2

139

118

0.13

3.3

1.85

47.0

142

121

0.12

3.0

 


215SA,  225, Classic Bushing External Wear

2ZD1-549, 4JC, 51U2832-UP, 76U1649-UP, 4FC1-735

6.91? (175.5mm) PITCH

289-4955

 

 

Caliper

Allowable Wear

Ultrasonic

Lesser

Greater

In

mm

%Worn

% Worn

In

mm

2.31

58.7

0

0

0.42

10.7

2.30

58.4

9

6

0.41

10.4

2.29

58.2

18

12

0.40

10.2

2.28

57.9

27

18

0.39

9.9

2.27

57.7

36

24

0.38

9.7

2.26

57.4

45

30

0.37

9.4

2.25

57.2

54

36

0.36

9.1

2.24

56.9

63

42

0.35

8.9

2.23

56.6

72

48

0.34

8.6

2.22

56.4

81

54

0.33

8.4

2.21

56.1

90

60

0.32

8.1

2.20

55.9

94

66

0.31

7.9

2.19

55.6

97

72

0.30

7.6

2.18

55.4

100

78

0.29

7.4

2.17

55.1

103

82

0.28

7.1

2.16

54.9

106

85

0.27

6.9

2.15

54.6

109

88

0.26

6.6

2.14

54.4

112

91

0.25

6.4

2.13

54.1

115

94

0.24

6.1

2.12

53.8

118

97

0.23

5.8

2.11

53.6

121

100

0.22

5.6

2.10

53.3

124

103

0.21

5.3

2.09

53.1

127

106

0.20

5.1

2.08

52.8

130

109

0.19

4.8

2.07

52.6

133

112

0.18

4.6

2.06

52.3

136

115

0.17

4.3

2.05

52.1

139

118

0.16

4.1

2.04

51.8

142

121

0.15

3.8

 


215SA, 219, 225 Classic Bushing External Wear

2SJ, 2ZD550-UP, 4FC736-UP, 5CF, 5XG, 6RG

7.50? (190.5mm) PITCH ? 3/4? BOLT

289-4955

 

 

Caliper

Allowable Wear

Ultrasonic

Lesser

Greater

In

mm

%Worn

% Worn

In

mm

2.31

58.7

0

0

0.42

10.7

2.30

58.4

9

6

0.41

10.4

2.29

58.2

18

12

0.40

10.2

2.28

57.9

27

18

0.39

9.9

2.27

57.7

36

24

0.38

9.7

2.26

57.4

45

30

0.37

9.4

2.25

57.2

54

36

0.36

9.1

2.24

56.9

63

42

0.35

8.9

2.23

56.6

72

48

0.34

8.6

2.22

56.4

80

54

0.33

8.4

2.21

56.1

85

60

0.32

8.1

2.20

55.9

90

64

0.31

7.9

2.19

55.6

95

68

0.30

7.6

2.18

55.4

100

72

0.29

7.4

2.17

55.1

105

76

0.28

7.1

2.16

54.9

110

80

0.27

6.9

2.15

54.6

115

84

0.26

6.6

2.14

54.4

120

88

0.25

6.4

2.13

54.1

125

92

0.24

6.1

2.12

53.8

130

96

0.23

5.8

2.11

53.6

135

100

0.22

5.6

2.10

53.3

140

104

0.21

5.3

2.09

53.1

145

108

0.20

5.1

2.08

52.8

150

112

0.19

4.8

2.07

52.6

155

116

0.18

4.6

2.06

52.3

160

120

0.17

4.3

 

 


205B, 211, 213, 215, 225 Classic Track Shoe

1EJ,2XC,4HG,5ZF,6XG,9TF,9YB,14Z432-UP, 51U1-2831, 57Y2031-UP, 76U1-1648

6.75? (171.5mm) PITCH ? 5/8? BOLT

175-8789, 175-8184, 175-8811

 

 

 

High Impact

Low Impact

 

 

Depth Gauge

Ultrasonic

In

mm

%Worn

%Worn

In

mm

1.00

25.5

0

0

1.36

34.5

0.95

24.0

0

7

1.31

33.2

0.90

23.0

0

14

1.26

32.0

0.85

21.5

0

21

1.21

30.7

0.80

20.5

0

28

1.16

29.4

0.75

19.0

0

35

1.11

28.2

0.70

18.0

0

42

1.06

26.9

0.65

16.5

0

49

1.01

25.6

0.60

15.0

0

56

0.96

24.3

0.55

14.0

0

63

0.91

23.1

0.50

12.5

0

70

0.86

21.8

0.45

11.5

0

76

0.81

20.5

0.40

10.0

0

82

0.76

19.3

0.35

9.0

0

88

0.71

18.0

0.30

7.5

0

94

0.66

16.7

0.25

6.5

0

100

0.61

15.5

0.20

5.0

0

106

0.56

14.2

0.15

4.0

0

112

0.51

12.9

0.10

2.5

0

118

0.46

11.6

0.05

1.5

0

124

0.41

10.4

 


215SA, 219, 225  Classic Track Roller

7.50? (190mm) PITCH

200-9185

 

Caliper

%Worn

 

Ultrasonic

All

 

One-piece rim

In

mm

 

In

mm

6.77

172.0

0

 

1.66

42.2

6.73

171.0

6

 

1.64

41.7

6.69

170.0

12

 

1.62

41.1

6.65

169.0

18

 

1.60

40.6

6.61

168.0

24

 

1.58

40.1

6.57

167.0

30

 

1.56

39.6

6.53

166.0

36

 

1.54

39.1

6.49

165.0

42

 

1.52

38.6

6.45

164.0

48

 

1.50

38.1

6.41

163.0

54

 

1.48

37.6

6.37

162.0

60

 

1.46

37.1

6.33

161.0

66

 

1.44

36.6

6.29

160.0

72

 

1.42

36.1

6.25

159.0

76

 

1.40

35.6

6.21

157.5

80

 

1.38

35.1

6.17

156.5

84

 

1.36

34.5

6.13

155.5

88

 

1.34

34.0

6.09

154.5

92

 

1.32

33.5

6.05

153.5

96

 

1.30

33.0

6.01

152.5

100

 

1.28

32.5

5.97

151.5

104

 

1.26

32.0

5.93

150.5

108

 

1.24

31.5

5.89

149.5

112

 

1.22

31.0

5.85

148.5

116

 

1.20

30.5

5.81

147.5

120

 

1.18

30.0


205B, 211, 213, 215  Classic Track Roller

6.75? (171.5mm) PITCH

175-8185

 

Caliper

%Worn

 

Depth Gauge

Ultrasonic

In

mm

 

In

mm

In

mm

5.90

150.0

0

 

0.69

17.5

1.61

40.9

5.88

149.5

7

 

0.70

18.0

1.60

40.6

5.86

149.0

14

 

0.71

18.0

1.59

40.4

5.84

148.5

21

 

0.72

18.5

1.58

40.1

5.82

148.0

28

 

0.73

18.5

1.57

39.9

5.80

147.5

35

 

0.74

19.0

1.56

39.6

5.78

147.0

42

 

0.75

19.0

1.55

39.4

5.76

146.5

49

 

0.76

19.5

1.54

39.1

5.74

146.0

56

 

0.77

19.5

1.53

38.9

5.72

145.5

63

 

0.78

20.0

1.52

38.6

5.70

145.0

68

 

0.79

20.0

1.51

38.4

5.68

144.5

72

 

0.80

20.5

1.50

38.1

5.66

144.0

76

 

0.81

20.5

1.49

37.8

5.64

143.5

80

 

0.82

21.0

1.48

37.6

5.62

142.5

84

 

0.83

21.0

1.47

37.3

5.60

142.0

88

 

0.84

21.5

1.46

37.1

5.58

141.5

92

 

0.85

21.5

1.45

36.8

5.56

141.0

96

 

0.86

22.0

1.44

36.6

5.54

140.5

100

 

0.87

22.0

1.43

36.3

5.52

140.0

104

 

0.88

22.5

1.42

36.1

5.50

139.5

108

 

0.89

22.5

1.41

35.8

5.48

139.0

112

 

0.90

23.0

1.40

35.6

5.46

138.5

116

 

0.91

23.0

1.39

35.3

5.44

138.0

120

 

0.92

23.5

1.38

35.1

 

 


215  Classic Track Roller

6.75? (171.5mm) PITCH

14Z1-760, 57Y1-2030, 96L

275-3579

 

 

Caliper

%Worn

 

Depth Gauge

Ultrasonic

In

mm

 

In

mm

In

mm

5.98

152.0

0

 

0.51

13.0

1.42

36.1

5.96

151.5

9

 

0.52

13.0

1.41

35.8

5.94

151.0

18

 

0.53

13.5

1.40

35.6

5.92

150.5

27

 

0.54

13.5

1.39

35.3

5.90

150.0

36

 

0.55

14.0

1.38

35.1

5.88

149.5

45

 

0.56

14.0

1.37

34.8

5.86

149.0

54

 

0.57

14.5

1.36

34.5

5.84

148.5

63

 

0.58

14.5

1.35

34.3

5.82

148.0

70

 

0.59

15.0

1.34

34.0

5.80

147.5

76

 

0.60

15.0

1.33

33.8

5.78

147.0

82

 

0.61

15.5

1.32

33.5

5.76

146.5

88

 

0.62

15.5

1.31

33.3

5.74

146.0

94

 

0.63

16.0

1.30

33.0

5.72

145.5

100

 

0.64

16.5

1.29

32.8

5.70

145.0

106

 

0.65

16.5

1.28

32.5

5.68

144.5

112

 

0.66

17.0

1.27

32.3

5.66

144.0

118

 

0.67

17.0

1.26

32.0

5.64

143.5

124

 

0.68

17.5

1.25

31.8

 


215, 225 Classic Track Roller

6.91? (175.5mm) PITCH

175-8024

 

 

Caliper

%Worn

 

Depth Gauge

Ultrasonic

In

mm

 

In

mm

In

mm

7.99

203.0

0

 

0.57

14.5

1.88

47.8

7.95

202.0

6

 

0.59

15.0

1.86

47.2

7.91

201.0

12

 

0.61

15.5

1.84

46.7

7.87

200.0

18

 

0.63

16.0

1.82

46.2

7.83

199.0

24

 

0.65

16.5

1.80

45.7

7.79

198.0

30

 

0.67

17.0

1.78

45.2

7.75

197.0

36

 

0.69

17.5

1.76

44.7

7.71

196.0

42

 

0.71

18.0

1.74

44.2

7.67

195.0

48

 

0.73

18.5

1.72

43.7

7.63

194.0

54

 

0.75

19.0

1.70

43.2

7.59

193.0

60

 

0.77

19.5

1.68

42.7

7.55

192.0

64

 

0.79

20.0

1.66

42.2

7.51

191.0

68

 

0.81

20.5

1.64

41.7

7.47

189.5

72

 

0.83

21.0

1.62

41.1

7.43

188.5

76

 

0.85

21.5

1.60

40.6

7.39

187.5

80

 

0.87

22.0

1.58

40.1

7.35

186.5

84

 

0.89

22.5

1.56

39.6

7.31

185.5

88

 

0.91

23.0

1.54

39.1

7.27

184.5

92

 

0.93

23.5

1.52

38.6

7.23

183.5

96

 

0.95

24.0

1.50

38.1

7.19

182.5

100

 

0.97

24.5

1.48

37.6

7.15

181.5

104

 

0.99

25.0

1.46

37.1

7.11

180.5

108

 

1.01

25.5

1.44

36.6

7.07

179.5

112

 

1.03

26.0

1.42

36.1

7.03

178.5

116

 

1.05

26.5

1.40

35.6

6.99

177.5

120

 

1.07

27.0

1.38

35.1

 

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The information contained herein is intended for circulation only to Caterpillar and dealer employees whose duties require knowledge of such reports and is intended exclusively for their information and training. Any reproduction of this release without the foregoing explanation is prohibited.

This IRM can be viewed and downloaded electronically from the Internet. Please refer to your marketing organization specific site for access to the Electronic Sales Library which contains all of the active IRMs and product support communication materials.

 

 
PELJ1105

CATERPILLAR?

?2003 Caterpillar

Caterpillar Information System:

CAT REMAN ANNOUNCES ADDITIONAL AIR STARTER COVERAGE FOR CERTAIN 3508/B, 3512/B/C, 3516/B/C, 3524B ENGINE MODELS AND CERTAIN 784C, 785C/D, 789C, 793C/D, 797/B, 994F CAT REMAN ANNOUNCES ADDITIONAL AIR STARTER COVERAGE FOR CERTAIN 3508/B, 3512/B/C, 3516/B/C, 3524B ENGINE MODELS AND CERTAIN 784C, 785C/D, 789C, 793C/D, 797/B, 994F
Reman Adds Short Block Options for the C27/C32 Engines Reman Adds Short Block Options for the C27/C32 Engines
CAT REMAN ANNOUNCES EXPANDED TURBOCHARGER AND CARTRIDGE COVERAGE FOR CERTAIN 3116, 3126, C-7, C7, C-9, C9, 3306, 3406, C-15, AND 3412 ENGINE MODELS CAT REMAN ANNOUNCES EXPANDED TURBOCHARGER AND CARTRIDGE COVERAGE FOR CERTAIN 3116, 3126, C-7, C7, C-9, C9, 3306, 3406, C-15, AND 3412 ENGINE MODELS
Reman Repair Options for 2007 ACERTTM On-Highway Truck Engines Reman Repair Options for 2007 ACERTTM On-Highway Truck Engines
CAT REMAN ANNOUNCES THE INTRODUCTION OF AN UPGRADE TO NEW INJECTOR KIT FOR CERTAIN HIGH DISPLACEMENT 3500 ENGINES IN MINING APPLICATIONS CAT REMAN ANNOUNCES THE INTRODUCTION OF AN UPGRADE TO NEW INJECTOR KIT FOR CERTAIN HIGH DISPLACEMENT 3500 ENGINES IN MINING APPLICATIONS
CAT REMAN ANNOUNCES ADDITIONS TO THE ELECTRONIC CONTROL UNIT PRODUCT LINE CAT REMAN ANNOUNCES ADDITIONS TO THE ELECTRONIC CONTROL UNIT PRODUCT LINE
Cat Reman Upgrade to New Cylinder Head Additions Cat Reman Upgrade to New Cylinder Head Additions
CAT REMAN ADDING CYLINDER HEAD KITS FOR 3126B, C7, C10/C12 APPLICATIONS CAT REMAN ADDING CYLINDER HEAD KITS FOR 3126B, C7, C10/C12 APPLICATIONS
CATERPILLAR REMAN ANNOUNCES THE INTRODUCTION OF REMANUFACTURED INJECTOR KITS FOR CERTAIN 3126B, C-12, and C15 ACERT ENGINES CATERPILLAR REMAN ANNOUNCES THE INTRODUCTION OF REMANUFACTURED INJECTOR KITS FOR CERTAIN 3126B, C-12, and C15 ACERT ENGINES
CAT REMAN ANNOUNCES EXPANSION OF THE WATER PUMP PRODUCT LINE FOR 3116 AND 3508B ENGINES CAT REMAN ANNOUNCES EXPANSION OF THE WATER PUMP PRODUCT LINE FOR 3116 AND 3508B ENGINES
CAT REMAN ANNOUNCES EXPANDED AIR COMPRESSOR COVERAGE FOR CERTAIN C11, C13, C15, AND C18 ENGINE MODELS CAT REMAN ANNOUNCES EXPANDED AIR COMPRESSOR COVERAGE FOR CERTAIN C11, C13, C15, AND C18 ENGINE MODELS
CAT REMAN ANNOUNCES ADDITIONAL Long Block/Short Block Options for 3126B and C7 Engines CAT REMAN ANNOUNCES ADDITIONAL Long Block/Short Block Options for 3126B and C7 Engines
CATERPILLAR REMAN ANNOUNCES AN APPEARANCE CHANGE TO CERTAIN ELECTRONIC UNIT FUEL INJECTORS CATERPILLAR REMAN ANNOUNCES AN APPEARANCE CHANGE TO CERTAIN ELECTRONIC UNIT FUEL INJECTORS
CAT REMAN ANNOUNCES ADDITIONAL COVERAGE OF ABB TURBOCHARGER CARTRIDGES FOR CERTAIN 3500 SERIES ENGINES AND AN UPDATE TO THE CORE ACCEPTANCE CRITERIA. CAT REMAN ANNOUNCES ADDITIONAL COVERAGE OF ABB TURBOCHARGER CARTRIDGES FOR CERTAIN 3500 SERIES ENGINES AND AN UPDATE TO THE CORE ACCEPTANCE CRITERIA.
Reman Expands Compact 3000 Series Engine Product Line Reman Expands Compact 3000 Series Engine Product Line
CAT REMAN ANNOUNCES ADDITIONAL TURBOCHARGERS FOR CERTAIN C13 AND 3516B ENGINE MODELS CAT REMAN ANNOUNCES ADDITIONAL TURBOCHARGERS FOR CERTAIN C13 AND 3516B ENGINE MODELS
CAT REMAN ANNOUNCES ADDITIONAL CYLINDER PACKS FOR CERTAIN 3126/B, 3304/B, 3306/B, C9, C12, C13, 3412E, C30, 3512C, 3516C, G3508/B, G3516B, G3520B ENGINE MODELS CAT REMAN ANNOUNCES ADDITIONAL CYLINDER PACKS FOR CERTAIN 3126/B, 3304/B, 3306/B, C9, C12, C13, 3412E, C30, 3512C, 3516C, G3508/B, G3516B, G3520B ENGINE MODELS
CAT REMAN ANNOUNCES ADDITIONAL ELECTRONIC CONTROL UNITS FOR CERTAIN 3126, 3126B, 3126C, 3126E ENGINE MODELS CAT REMAN ANNOUNCES ADDITIONAL ELECTRONIC CONTROL UNITS FOR CERTAIN 3126, 3126B, 3126C, 3126E ENGINE MODELS
CAT REMAN ANNOUNCES ADDITIONAL INJECTORS AND FUEL NOZZLES FOR CERTAIN C9, 3306, AND 3306B ENGINE MODELS CAT REMAN ANNOUNCES ADDITIONAL INJECTORS AND FUEL NOZZLES FOR CERTAIN C9, 3306, AND 3306B ENGINE MODELS
CAT REMAN ANNOUNCES AN ADDITIONAL AIR STARTER AND ADDITIONAL ALTERNATORS FOR CERTAIN ENGINE MODELS CAT REMAN ANNOUNCES AN ADDITIONAL AIR STARTER AND ADDITIONAL ALTERNATORS FOR CERTAIN ENGINE MODELS
UNDERCARRIAGE RELATED IRM LISTING UNDERCARRIAGE RELATED IRM LISTING
CAT REMAN ANNOUNCES ADDITION OF COMPLETE ENGINES FOR C18 APPLICATIONS CAT REMAN ANNOUNCES ADDITION OF COMPLETE ENGINES FOR C18 APPLICATIONS
CAT REMAN ANNOUNCES ADDITIONAL FUEL TRANSFER PUMP FOR CERTAIN 3400, C-12, AND C15 ENGINES CAT REMAN ANNOUNCES ADDITIONAL FUEL TRANSFER PUMP FOR CERTAIN 3400, C-12, AND C15 ENGINES
UPDATES TO MAJOR COMPONENT PPC LIST UPDATES TO MAJOR COMPONENT PPC LIST
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