PRODUCT SUPPORT PROGRAM FOR RESEALING CYLINDER HEADS FOR CERTAIN 793C OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR RESEALING CYLINDER HEADS FOR CERTAIN 793C OFF-HIGHWAY TRUCKS

Usage:

SEBE9911-00

14Jul2006


D-536

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR RESEALING CYLINDER HEADS FOR CERTAIN 793C OFF-HIGHWAY TRUCKS

1124
PS51213
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51213" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Jul2007

PROBLEM

The cylinder head joint may leak coolant or pressurize the cooling system.

AFFECTED PRODUCT

Model Identification Number
793C 4AR00076, 130, 244-249, 262-265, 276-279, 314-317, 330-335, 371-373, 377-383, 387-388

4GZ00132-00133, 138-139, 142-151, 155-157, 183-184, 186-189, 193-194, 213-214, 218-224, 231-232, 236, 252, 260

ATY00184-00185, 211-213, 216-230, 244, 254, 258, 262-263, 415, 427, 440-447, 455-462, 464-466, 489, 492, 496-498, 500-503, 510-512, 531-545, 547-556, 568-572, 595-598, 608-611, 627, 631-632, 638-640, 649-650, 660-663, 699-716, 749-751, 754-762, 775-778, 783-799, 832-837, 844, 849-852, 860, 877-880, 892, 894, 897-898, 915, 923, 926-928, 952-953

CBR00093-00108

PARTS NEEDED

Qty

Part Number Description
1 1179315 SEAL-BASE
2 1272176 SEAL-INTEGRAL
1 1445692 GASKET-PLATE
4 2045426 SEAL-WATER
4 2045427 SEAL-WATER
1 2082362 SEAL-PRESS IN PL
1 2082364 SEAL-PRESS IN PL
1 2348937 SEAL-INTEGRAL
2 2415928 GASKET
1 2748567 GASKET-HEAD
1 4S5898 SEAL-O RING
2 5P0840 SEAL-O-RING
1 6V5101 SEAL-O-RING
3 6V6228 SEAL-O-RING
2 6V9769 SEAL-O RING
1 7N5080 GASKET-MANIFOLD

ACTION REQUIRED

Remove affected cylinder heads and reseal with current production parts.
For detailed information regarding the removal and installation of components, Reference SENR1126.

Multiply the part quantity by the number of cylinders being resealed.

The Data collection spreadsheet provided by APD must be filed out in it's entirety and returned with the head gasket, fire ring and water seals to APD before the claim will be settled. Failure to return the parts or an incomplete data collection sheet will result rejection of claim. Do not return the spacer plate.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-10000 hrs,
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
10001-14000 hrs,
25-36 mo 
33.0%
50.0%
0.0%
50.0%
50.0%
0.0%
 NOTE: This is a 8.0-hour job

Image1.1
 


PARTS DISPOSITION

 
 

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