PRIORITY - THE FUEL CONTROL HOUSINGS NEED TO BE REPLACED ON CERTAIN 3612 AND 3616 ENGINES - PI3475 - MAILED US AND CANADA, CAC O, BRAZIL, CFEL, LIMITED COSA
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PRIORITY - THE FUEL CONTROL HOUSINGS NEED TO BE REPLACED ON CERTAIN 3612 AND 3616 ENGINES - PI3475 - MAILED US AND CANADA, CAC O, BRAZIL, CFEL, LIMITED COSA
NOTE:   The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-17 A-12 B-2 E-15 O-14.1 PRIORITY parts stock action needed 1250 PI3475 COMPLETION DATE
Termination Date
August 31, 1991 February 29, 1992
Problem
The fuel control housings need to be replaced on certain 3612 and 3616 Engines to increase engine speed control.
Affected Product
Model Identification Number 3612 9RC13-83 3616 1PD18-42
Parts Needed
Dealers will need to order parts for this Program. 2 - 2A5220 Plug 2 - 1B4218 Washer 1 - 7C8438 Cover 1 - 7E4385 Housing Assembly 1 - 7E4386 Lever 1 - 7E4387 Shaft 1 - 7E4388 Cover 1 - 1L5081 Spacer 1 - 2L6324 Bolt 1 - 1N4859 Gasket 1 - 1N4860 Cover 1 - 7N5368 Pin 1 - 8N1996 Gasket 1 - 0S1571 Bolt 1 - 0S1591 Bolt 8 - 0S1594 Bolt 2 - 9S8752 Nut 8 - 3V3308 Washer 1 - 1W3557 Gasket 1 - 4W4803 Setscrew 1 - 4W5100 Gasket 1 - 4W5140 Information Plate (for new fuel setting)
Action Required
***** Parts Stock ***** Remove the following parts from parts stock. 7W3632 Lever, Fuel Stop 7W9848 Cover 7W9849 Gasket 9Y0556 Shaft 9Y0557 Housing, Control Rod 9Y3080 Housing Assembly ***** Affected Product ***** See the attached procedure.
Owner Notification
U.S. and Canadian owners will receive the attached Owner Notification.
Service Claim Allowances
***** Parts Stock ***** Submit one claim for all 7W3632 Levers-Fuel Stop, 7W9848 Covers, 7W9849Gaskets, 9Y0556 Shafts, 9Y0557 Housings-Control Rod, and 9Y3080 Housing Assemblies removed from parts stock. ***** Affected Product ***** Caterpillar Dealer Suggested Customer Suggested Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs. 100% 8 0 0 0 0 NOTE: This is an 8-hour job
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. Attach. (1-Owner Notification) (2-Rework Procedure) COPY OF
Owner Notification
FOR U.S. AND CANADIAN OWNERS XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 PRIORITY - The Fuel Control Housings Need To Be Replaced On Certain 3612 And 3616 Engines MODELS INVOLVED - 3612 And 3616 Engines Dear Caterpillar Product Owner: The fuel control housings need to be replaced on the products listed below to increase engine speed control. The repair will be done at no cost to you. Contact your local Caterpillar dealer immediately and schedule a time to have this service performed. The repair time for this service is approximately eight hours. We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime. Caterpillar Inc. Identification #(s) Attached to February 4, 1991 Service Letter Rework Procedure for Control Housing Replacement PART 1 Replace the housing and associated hardware per the following instructions. 1. Disconnect the governor control rod (6) at the external lever (8) on the fuel control housing (7). See Illustration 1. ****** IMAGE: SEBE4501.00001.001 CAPTION: Illustration 1 - Part 1 of 2 Fuel Injection Control Group (Existing Housing) ****** IMAGE: SEBE4501.00001.002 CAPTION: Illustration 1 - Part 2 of 2 Fuel Injection Control Group (Existing Housing) ****** IMAGE: SEBE4501.00001.003 CAPTION: Illustration 2 - Fuel Injection Linkage Control Housing 7E4393 NOTE: A shop towel placed over the opening in the rear housing chould help prevent hardware from inadvertently dropping into the geartrain and causing extensive gear damage at startup. 2. Remove the cover from the back of the fuel control housing. Disconnect the rod assembly from the lever inside the fuel control housing. NOTE: Do not attempt to remove the rod assembly that connects the control housing lever to the linkage in the rear housing. Removal will result in additional work during injector synchronization. 3. Remove the 4-0S1594 Bolts (9), gasket, and the fuel control housing (7) from the rear housing. 4. Put the new gasket (24) in place over the rod assembly (23). 5. Install the 3V3308-Washer (20), 1-9S8752-Nut (11), and 1-0S1591-Bolt (12) to hold the 7E4386-Lever (13) to the original rod assembly (23). Put the 7E4386 Lever (13) in position in the 7E4385 Fuel Control Housing As. (14) and install the 7E4387 Shaft (15). Lubricate the shaft (15) lightly with engine oil or glycerine before inserting into the control housing assembly (14). Be sure that the flat surface (B) of the lever is facing the dial indicator hole (Y) as shown. Install the 0S1571-Bolt (16) to hold the lever (13) onto the shaft (15). 6. Put the fuel control housing (14) and the gasket (24) in position on the rear housing, and install 4-OS1594-Bolts (9) to hold it in place. 7. Install the original external lever (8) on the shaft (15), and secure. PART 2 Determine the equivalent fuel position for the new fuel control housing. ****** IMAGE: SEBE4501.00001.004 CAPTION: Illustration 3 - Engine Information Plate 1. Read the "Full Load Static Fuel" value from the existing 9L6531 Engine Information Plate. 2. Determine the new full load static fuel setting by using either of the following two methods: (a) Use the Rack Setting Conversion Data Chart Note: Only use method (a) if the existing value from the Engine Information Plate appears on the conversion data chart. If the existing value does not appear on the conversion data chart, use method (b). (b) Use the following formula: New Value = -9.03590 + 17.48779 x (existing+10)/22 + 5.19958 x ((existing+10)/22)* * Quantity Squared Example for Method (a): Existing full load static fuel setting as identified on the 9L6531 Engine Information Plate = + 6.10 mm Find 6.10 mm under "Existing Rack Setting" on the Rack Setting Conversion Data Chart. Read the equivalent value under "New Rack Setting". The new calculated full load static fuel setting to be marked on the new 4W5140 Engine Information Plate is = + 6.55 mm. Example for Method (b): Existing full load static fuel setting as identified on the 9L6531 Engine Information Plate = + 5.65 mm New calculated full load static fuel setting to be marked on the new 4W5140 Engine Information Plate = -9.03590 + 17.48779 x (5.65+10)/22 + 5.19958 x ((5.65+10)/22)* * Quantity Squared = 6.04 mm Compare with similar values in the conversion data chart to ensure that the calculated value is correct. SPECIFIC RACK SETTING CONVERSION DATA CHART Existing New Existing New Rack Rack Rack Rack Setting Setting Setting Setting (mm) (mm) (mm) (mm) 2.30 ...................... 2.37 6.80 ...................... 7.35 2.40 ...................... 2.47 7.00 ...................... 7.58 2.46 ...................... 2.54 7.24 ...................... 7.86 2.90 ...................... 3.01 7.30 ...................... 7.93 3.00 ...................... 3.11 7.70 ...................... 8.40 3.60 ...................... 3.76 7.80 ...................... 8.52 3.80 ...................... 3.98 4.00 ...................... 4.20 4.10 ...................... 4.31 4.15 ...................... 4.36 4.30 ...................... 4.53 4.40....................... 4.64 4.50 ...................... 4.75 4.60 ...................... 4.86 5.00 ...................... 5.30 5.25 ...................... 5.58 5.40 ...................... 5.75 5.45 ...................... 5.81 5.50 ...................... 5.87 5.60 ...................... 5.98 5.70 ...................... 6.09 5.80 ...................... 6.21 6.00 ...................... 6.43 6.10 ...................... 6.55 6.25 ...................... 6.72 6.30 ...................... 6.78 6.50 ...................... 7.00 PART3 Adjust the new parts for the calculated rack setting.4.40 Tools Needed: 1 - 8T1000 Electronic Position Indicator Group or 1 - 6V6170 Timing and Fuel Setting Tool Group ****** IMAGE: SEBE4501.00001.005 CAPTION: Illustration 4 - Part 1 of 2 8T1000 Electric Position Indicator Group ****** IMAGE: SEBE4501.00001.006 CAPTION: Illustration 4 - Part 2 of 2 6V6170 Timing and Fuel Setting Tool Group Unit Injector Synchronization 1. Remove the plugs from the housing assembly at location (Y) and (Z). 2. Remove synchronization pin (2), and install it in the threaded hole (Z) without the spacer (3). Tighten the synchronization pin to 10 +/- 2 Nm. 3. Move the control housing rack shaft in the "ON" direction until the flat face (A) of the fuel stop lever (13) contacts the synchronization pin (2) and hold it in this position. Care should be used to ensure that a constant force is used for unit injector synchronization and the identical force used for installation of the digital or dial indicator. Dead weights are recommended. The 3161 governor applications can use Caterpillar service tool 1U8795 Governor Torque Arm Tool installed on the opposite end of the governor terminal shaft where the rod assembly connects. 4. Synchronize the injectors as described in Steps 8 through 17 in Injector Synchronization in 3612 and 3616 Diesel Engines, Systems Operation Testing and Adjusting Manual, Form Number SENR3593. 5. Leave the synchronization pin (2) in hole (Z) for now. Fuel Setting Adjustment with an EGB-29P Actuator NOTE: Only a mechanic with governor and fuel setting training should make adjustments to the fuel setting. 1. Install the indicator in the hole (Y) in the fuel control housing. Either an 8T1000 Electronic Position Indicator Group, or the 6V3075 Dial Indicator are acceptable to use. Installation instructions for both indicators are as follows: * 8T1000 Electronic Position Indicator Group - Install the 5P4814 Collet in test port (Y). Slide the 8T1002 Probe with the 5P7263 Contact Point into the 5P4814 Collet until the 8T1002 Probe sleeve bottoms in the 5P4814 Collet. Tighten the collet enough to hold the probe in this position. Attach the probe to the 8T1001 Indicator.Turn the indicator ON and set it to measure millimeters. With the indicator ON, touch the negative (-) button, then touch the zero button. The indicator is now ready to be used. * 6V3075 Dial Indicator - Install the 5P4814 Collet in the test port (Y). Slide the 6V3075 Dial Indicator with the 5P7263 Contact Point into the 5P4814 Collet. When the contact point seats against the fuel stop lever on surface (B), slide the indicator IN or OUT, until the indicator dial reads "+5.00 mm". Tighten the collet to hold the indicator in this position. The indicator is now ready to be used. NOTE: The fuel stop lever inside the control housing should remain in contact with the synchronization pin during indicator installation. 2. Rotate the actuator terminal shaft (5) to the minimum fuel position, and hold in place. 3. Install actuator lever on actuator terminal shaft so the centerline of the lever is 2.0 degrees from the vertical centerline as shown. ****** IMAGE: SEBE4501.00001.007 CAPTION: Illustration 5 - Fuel Injection Control Group (New Housing) 4. Adjust the rod assembly (6) between the control housing lever (8) and the actuator lever (4) until the Electronic Position Indicator reads negative (-) 9.50 mm (or the dial indicator reads negative (-) 4.50 mm) and secure the rod assembly in place with the lock nuts. NOTE: Adjustment rod assembly should have the same amount of thread engagement on each end. WARNING!! The total amount of travel between the point of actual fuel shutoff and the actuator "FUEL OFF" position is called deadband. If the maximum actuator "FUEL OFF" reading is more positive than -9.50 mm on the Electronic Position Indicator (-4.50 mm if the dial indicator is used), the deadband can be eliminated which would result in engine overspeed if operated at high RPM without a load. Engine overspeed due to improper assembly or adjustment, could result in personal injury, loss of life and/or property damage. 5. Adjust the fuel setting as follows: a. Gently rotate the actuator terminal shaft towards maximum fuel position until surface (A) of the lever makes contact with the synchronization pin (2). Insure the Electronic Position Indicator still reads 0.00 mm at this point (or +5.00 mm if the dial indicator is used). If this is not the indicated reading, repeat steps one through four of this section. If the indicated reading is 0.00 mm, continue with the procedure. (If the dial indicator is used, adjust the dial indicator to read 0.00 mm before continuing.) b. Remove synchronization pin (2) from hole (Z) in the control housing. c. Install locknut (17) on setscrew (18). Install setscrew (18) in hole (W) in the fuel control housing. d. Adjust set screw (18) until the Electronic Position Indicator (or dial indicator) reads the new fuel setting as determined in Part 2. NOTE: The indicator will read in the positive direction for the desired fuel setting. e. Tighten the locknut on the setscrew. 6. Put gasket (19) and cover (25) in position on the fuel control housing and install the bolt that hold them in place. Lock wire with a Caterpillar seal through the bolt (26) head and hole in the cover (25). This will prevent tampering with engine settings. Install the synchronization pin (2) in the storage location with spacer (3) as shown in Illustration 2. 7. Install the plugs (21) and washers (22) in holes (Y) and (Z). 8. Put gasket (27) and cover (28) in place onto the fuel control housing and secure with bolts. 9. Put gasket (29) and cover (30) in place on the fuel control housing and secure with bolts. 10. Before starting the engine, put a mark on the actuator shaft position indicator at the point of minimum actuator travel. This is the engine stopped position. WARNING!! The engine may overspeed due to improper assembly or adjustment, which could result in personal injury, loss of life and/or property damage. Be prepared to stop the engine by activating the emergency air shutoff or closing the air inlet lines. 11. Start the engine and operate it at low idle. Put a mark on the actuator shaft position indicator. This is the engine running position. 12. The engine running position of the actuator must be six (6) degrees or more above the engine stopped position. 13. Operate the engine at high idle with no load to be sure that the governor/actuator can control the engine. 14. Fill out and install the new 4W5140 Engine Information Plate over similar area of 9L6531 Engine Information Plate. The 4W5140 Engine Information Plate should contain the new calculated full load static fuel setting value. All other information on the new plate should be the same as the old plate. Fuel Setting Adjustment with a 3161 Governor NOTE: Only a mechanic with governor and fuel setting training should make adjustments to the fuel setting. 1. Install the indicator in the hole (Y) in the fuel control housing. Either an 8T1000 Electronic Position Indicator Group, or the 6V3075 Dial Indicator are acceptable to use. Installation instructions for both indicators are as follows: * 8T1000 Electronic Position Indicator Group - Install the 5P4814 Collect in test port (Y). Slide the 8T1002 Probe with the 5P7263 Contact Point into the 5P4814 Collet until the 8T1002 Probe sleeve bottoms in the 5P4814 Collet. Tighten the collet enough to hold the probe in this position. Attach the probe to the 8T1001 Indicator. Turn the indicator ON and set it to measure millimeters. With the indicator ON, touch the negative (-) button, then touch the zero button. The indicator is now ready to be used. * 6V3075 Dial Indicator - Install the 5P4814 Collet in the test port (Y). Slide the 6V3075 Dial Indicator with the 5P7263 Contact Point into the 5P4814 Collet. When the contact point seats against the fuel stop lever on surface (B), slide the indicator IN or OUT, until the indicator dial reads "+5.00 mm". Tighten the collet to hold the indicator in this position. The indicator is now ready to be used. 2. Rotate the governor terminal shaft (5) toward minimum fuel until the governor rig pin (10) can be depressed. Put a 5/32 inch hex wrench in the governor rig pin (10), push IN, then turn it counterclockwise until the roll pin locks squarely behind the bracket. NOTE: The governor rig pin (10) is used to stop the governor terminal shaft at a fixed position while adjusting the control rod assembly (6) to synchronize governor travel with the engine fuel control linkage travel. The pin is to be engaged only with the engine shut down (off). 3. Loosen synchronization pin (2) one to two turns. 4. Gently rotate the governor terminal shaft (5) toward maximum fuel until the governor rig pin contact is made, and hold in place. The deadweight used during unit injector synchronization may also be used to hold the governor terminal shaft against the governor rig pin. ****** IMAGE: SEBE4501.00001.008 CAPTION: Illustration 6 - Fuel Injection Control Group (New Housing) 5. Adjust rod assembly (6) until the indicator returns to 0.00 mm on the Electronic Position Indicator ( or to +5.00 mm on the dial indicator) and secure the rod assembly in place with the locknuts. NOTE: Adjustment rod assembly (6) should have the same amount of thread engagement on each end. 6. Rotate governor terminal shaft to minimum fuel position. Put a 5/32 inch hex wrench in the governor rig pin (10), push IN, then turn it clockwise until the roll pin unlocks from the bracket. This puts the pin back into its normal "run" position. The governor is now synchronized to the engine. The Electronic Position Indicator at the control housing should read between -9.50 mm and -12.00 mm. (If the dial indicator is used, the readings should be between -4.50 mm and -7.00 mm.) If the Electronic Position Indicator reads more positive than -9.50 mm (ex.-8.75 mm), you must repeat the steps for unit injector synchronization and fuel setting adjustments. (If a dial indicator is used and the reading is more positive than -4.50 mm, i.e. -3.75 mm, you must repeat the steps for unit injector synchronization and fuel setting adjustments.) WARNING!! The total amount of travel between the point of actual fuel shutoff and the governor "FUEL OFF" position is called deadband. If the maximum governor "FUEL OFF" reading is more positive than - 9.50 mm on the Electronic Position Indicator (- 4.50 mm if the dial indicator is used), the deadband can be eliminated which would result in engine overspeed if operated at high Rpm without a load. Engine overspeed due to improper assembly or adjustment, could result in personal injury, loss of life and/or property damage. 7. Adjust the fuel setting as follows: a. Retighten synchronization pin to 10 +/- 2 Nm. b. Gently rotate the governor terminal shaft towards maximum fuel position until surface (A) of the lever makes contact with the synchronization pin (2). Insure the Electronic Position Indicator still reads 0.00 mm at this point (or +5.00 mm if the dial indicator is used). If this is not the indicated reading, repeat steps one through six of this section. If the indicated reading is 0.00 mm, continue with the procedure. (If the dial indicator is used, adjust the dial indicator to read 0.00 mm before continuing.) c. Remove synchronization pin (2) from hole (Z) in control housing. d. Install locknut (17) on setscrew (18). Install setscrew (18) in hole (W) in the fuel control housing. e. Adjust setscrew (18) until the Electronic Position Indicator (or dial indicator) reads the new fuel setting as determined in Part 2. NOTE: The indicator will read in the positive direction for the desired fuel setting. f. Tighten the locknut on the setscrew and remove the deadweight from the governor terminal shaft. 8. Put gasket (19) and cover (25) in position on the fuel control housing and install the bolt that hold them in place. Lock wire with a Caterpillar seal through the bolt (26) head and hole in the cover (25). This will prevent tampering with engine settings. Install the synchronization pin (2) in the storage location with spacer (3) as shown in Illustration 2. 9. Install the plugs (21) and washers (22) in holes (Y) and (Z). 10. Put gasket (27) and cover (28) in place onto the fuel control housing and secure with bolts. 11. Put gasket (29) and cover (30) in place on the fuel control housing and secure with bolts. 12. Before starting the engine, put a mark on the governor position indicator at the point of minimum governor travel. This is the engine stopped position. WARNING!! The engine may overspeed due to improper assembly or adjustment, which could result in personal injury, loss of life and/or property damage. Be prepared to stop the engine by activating the emergency air shutoff or closing the air inlet lines. NOTE: It may be necessary to back off the Fuel Air Ratio Control setting in order to start the engine after this rework. To do this, remove plug from the front right corner of the top cover of the governor (as viewed from the end of the governor shaft output). Put a 3/16 inch hex wrench through the hole in the top cover until it engages the adjustment screw. Turn this screw several turns in the counterclockwise (CCW) until the engine will start. 13. Start the engine and operate it at low idle. Put a mark on the governor position indicator. This is the engine running position. 14. The engine running position of the governor must be six (6) degrees or more above the engine stopped position. 15. Operate the engine at high idle with no load to be sure that the governor can control the engine. 16. Fill out and install the new 4W5140 Engine Information Plate over similar area of 9L6531 Engine Information Plate. The 4W5140 Engine Information Plate should contain the new calculated full load static fuel setting value. All other information on the new plate should be the same as the old plate. 17. It is now necessary to readjust the Fuel Air Ratio Control setting whether or not an adjustment was required to start the engine. Fuel Air Ratio Control Adjustment There are two adjustments for the fuel ratio control. One adjustment is the fuel limit adjustment, and the other adjustment a gain rate that is factory set, and must not be changed. 1. The correct Fuel Air Ratio Control setting for 3600 series engines with Caterpillar 3161 governors is 2.00 mm. 2. Remove the plugs from the housing assembly at location (Y) and (Z). 3. Remove synchronization pin (2), and install it in the threaded hole (Z) without the spacer (3). Tighten the synchronization pin to 10 +/- 2 Nm. 4. Move the control housing rack shaft in the "ON" direction until the flat face (A) of the fuel stop lever (13) contacts the synchronization pin (2) and hold it in this position. Care should be used to ensure that a constant force is used for unit injector synchronization and the identical force used for installation of the digital or dial indicator. Dead weights are recommended. The 3161 governor applications can use Caterpillar service tool 1U8795 Governor Torque Arm Tool installed on the opposite end of the governor terminal shaft where the rod assembly connects. 5. Install the indicator in the hole (Y) in the fuel control housing. Either an 8T1000 Electronic Position Indicator Group, or the 6V3075 Dial Indicator are acceptable to use. Installation instructions for both indicators are as follows: * 8T1000 Electronic Position Indicator Group - Install the 5P4814 Collet in test port (Y). Slide the 8T1002 Probe with the 5P7263 Contact Point into the 5P4814 Collet until the 8T1002 Probe sleeve bottoms in the 5P4814 Collet. Tighten the collet enough to hold the probe in this position. Attach the probe to the 8T1001 Indicator. Turn the indicator ON and set it tot measure millimeters. With the indicator ON, touch the negative (-) button, then touch the zero button. The indicator is now ready to be used. * 6V3075 Dial Indicator - Install the 5P4814 Collet in the test port (Y). Slide the 6V3075 Dial Indicator with the 5P72 Contact Point into the 5P4814 Collet. When the contact point seats against the fuel stop lever on surface (B), slide the indicator IN or OUT, until the indicator dial reads " 0.00 mm". Tighten the collet to hold the indicator in this position. The indicator is now ready to be used. 6. Remove the 1U8795 Governor Torque Arm Tool from the governor terminal shaft. Make sure the terminal shaft returns to the "FUEL OFF" position. 7. Remove synchronization pin (2) from test port (Z). Install the spacer (3) on the synchronization pin (2) and install the synchronization pin (2) in the fuel setting cover. 8. Disconnect the boost line from the fuel ratio control. Plug the boost line to keep dirt and foreign material out of the engine. WARNING!! Work carefully around an engine that is running. Engine parts that are hot, or parts that are moving, can cause personal injury. 9. Start the engine. 10. Rapidly move the speed control shaft in the speed increase direction. The rack position indicator will go up to the fuel limit position, pausing momentarily at this position as the engine accelerates to Hi idle and then drops back to the idle rack position as the engine reaches High Idle. Repeat this procedure several times and read the rack position indicator during each pause. The point where the rack position indicator pauses is the limit for fuel control linkage set by the fuel ratio control. If the fuel limit setting is in need of adjustment, proceed to Step 11. If the fuel limit setting is correct, stop the engine and proceed to Step 13. 11. Remove plug from the right corner of the top cover (as viewed from the end of the governor output shaft). Put a 3/16 inch hex wrench through the hole in the top cover until it engages the adjustment screw. Rapidly move the speed control shaft in the speed increase direction. The rack position indicator will go up to the fuel limit position, pausing momentarily at this position as the engine accelerates to Hi Idle and then drops back to the idle rack position as the engine speed reaches High Idle. During the momentary pause, turn the limit adjustment screw until the dimension on the rack position indicator is 2.00 mm. Turning the limit adjustment screw clockwise (CW) will decrease the limiter setting, while turning the limit adjustment screw counterclockwise (CCW) will increase the limiter setting. 12. When the adjustment is correct, stop the engine. Remove the hex wrench and install the plug in the top cover. Put a seal wire through the holes in both the plug and the bolt head. Install the governor seal. Remove the plug from the boostline. Connect the boost line from the inlet manifold to the fuel ratio control. 13. Remove the 8T1002 Probe (or 6V3075 Dial Indicator) and the 5P4814 Collet from test port (Y). 14. Install the plugs in the test ports (Y) and (Z).
Caterpillar Information System:
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PSP FOR UPDATING THE GOVERNOR SHUTOFF GROUP ON CERTAIN 3408 AND 3412 GENERATOR SET AND INDUSTRIAL ENGINES EQUIPPED WITH ENE RGIZE TO RUN FUEL SHUTOFF SOLENOIDS - PS4539 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA PSP FOR UPDATING THE GOVERNOR SHUTOFF GROUP ON CERTAIN 3408 AND 3412 GENERATOR SET AND INDUSTRIAL ENGINES EQUIPPED WITH ENE RGIZE TO RUN FUEL SHUTOFF SOLENOIDS - PS4539 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
PSP FOR TIMING ADVANCE SLIPPAGE ON CERTAIN 3406B TRUCK ENGINES - EFFECTIVE OCTOBER 09, 1990 - PS6042 - THIS SL REPLACES POR TION OF MAY 17, 1990 SL - PS4300 - INVOLVING 3406B TRUCK ENGINES - MAILED US AND CANADA, COFA, CFEL, TRUCK TEPS - LIMITE D COS PSP FOR TIMING ADVANCE SLIPPAGE ON CERTAIN 3406B TRUCK ENGINES - EFFECTIVE OCTOBER 09, 1990 - PS6042 - THIS SL REPLACES POR TION OF MAY 17, 1990 SL - PS4300 - INVOLVING 3406B TRUCK ENGINES - MAILED US AND CANADA, COFA, CFEL, TRUCK TEPS - LIMITE D COS
PSP FOR REPLACING THE CONNECTING ROD BEARINGS IN CERTAIN 3406B TRUCK ENGINES - EFFECTIVE OCTOBER 09, 1990 - PS6041 - MAILED US AND CANADA, COFA, CFEL, TRUCK TEPS, LIMITED COSA PSP FOR REPLACING THE CONNECTING ROD BEARINGS IN CERTAIN 3406B TRUCK ENGINES - EFFECTIVE OCTOBER 09, 1990 - PS6041 - MAILED US AND CANADA, COFA, CFEL, TRUCK TEPS, LIMITED COSA
Product Support Program For Replacing The Front Bevel Gear And Pinion On Certain 988B Wheel Loaders With Custom Modified Torque Converters Product Support Program For Replacing The Front Bevel Gear And Pinion On Certain 988B Wheel Loaders With Custom Modified Torque Converters
SERVICE LETTER EXTENSION FOR AUGUST 28, 1989 SL - PSP FOR FRONT TIMING GEAR FAILURES ON CERTAIN 3208 TURBOCHARGED AFT ERCOOLED MARINE ENGINES USED IN PLEASURE CRAFT APPLICATIONS - PS0405 - MAILED US AND CANADA, COSA, MARINE TEPS SERVICE LETTER EXTENSION FOR AUGUST 28, 1989 SL - PSP FOR FRONT TIMING GEAR FAILURES ON CERTAIN 3208 TURBOCHARGED AFT ERCOOLED MARINE ENGINES USED IN PLEASURE CRAFT APPLICATIONS - PS0405 - MAILED US AND CANADA, COSA, MARINE TEPS
PSP FOR REPLACING THE STUB SHAFT & BEARING AS. IN THE 4N1092 REAR BALANCER GROUP ON CERTAIN 631E, 637E, 657E SCRAPERS; 768C TRA CTORS; 769C TRUCKS; 3408 INDUSTRIAL, MARINE, SPARK-IGNITED, & GENERATOR SET ENGINES - PS4572 - MAILED US, CANADA, CACO, BR PSP FOR REPLACING THE STUB SHAFT & BEARING AS. IN THE 4N1092 REAR BALANCER GROUP ON CERTAIN 631E, 637E, 657E SCRAPERS; 768C TRA CTORS; 769C TRUCKS; 3408 INDUSTRIAL, MARINE, SPARK-IGNITED, & GENERATOR SET ENGINES - PS4572 - MAILED US, CANADA, CACO, BR
SERVICE LETTER SUPPLEMENT FOR JANUARY 31, 1991 SL - PSP FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219, 219D, 225B, 225 D, 229, AND 229D EXCAVATORS; AND 936, G936, 936E, 950B, AND 950E LOADERS - PS0484 - MAILED US AND CANADA, CACO, COFA, CFEL, SERVICE LETTER SUPPLEMENT FOR JANUARY 31, 1991 SL - PSP FOR REPLACING THE OIL PAN ON CERTAIN 215C, 215D, 219, 219D, 225B, 225 D, 229, AND 229D EXCAVATORS; AND 936, G936, 936E, 950B, AND 950E LOADERS - PS0484 - MAILED US AND CANADA, CACO, COFA, CFEL,
PRIORITY - PARTS STOCK ACTION NEEDED - NEW VALVE LOCKS NEED TO BE INSTALLED ON CERTAIN D4E, D5B, D6D, D6E, D8L TRACTORS; 930R, 96 6R WHEEL LOADERS; 120G, 140G MOTOR GRADERS; 621S SCRAPERS; 3306, 3408 ENGINES - PI3515 - MAILED BRAZIL PRIORITY - PARTS STOCK ACTION NEEDED - NEW VALVE LOCKS NEED TO BE INSTALLED ON CERTAIN D4E, D5B, D6D, D6E, D8L TRACTORS; 930R, 96 6R WHEEL LOADERS; 120G, 140G MOTOR GRADERS; 621S SCRAPERS; 3306, 3408 ENGINES - PI3515 - MAILED BRAZIL
SERVICE LETTER SUPPLEMENT FOR DECEMBER 7, 1990 SL - PSP FOR UPDATING THE GOVERNOR SHUTOFF GROUP ON CERTAIN 3408 AND 3412 GEN ERATOR SET AND INDUSTRIAL ENGINES EQUIPPED WITH ENERGIZE TO RUN FUEL SHUTOFF SOLENOIDS - PS4539 - MAILED US AND CANADA, CACO, SERVICE LETTER SUPPLEMENT FOR DECEMBER 7, 1990 SL - PSP FOR UPDATING THE GOVERNOR SHUTOFF GROUP ON CERTAIN 3408 AND 3412 GEN ERATOR SET AND INDUSTRIAL ENGINES EQUIPPED WITH ENERGIZE TO RUN FUEL SHUTOFF SOLENOIDS - PS4539 - MAILED US AND CANADA, CACO,
SERVICE LETTER CANCELLATION FOR MAY 17, 1989 SL - PSP FOR TIMING ADVANCE RACE WEAR AND RETAINING RING LOSS ON CERTAIN 340 6B TRUCK ENGINES - PS4300 - MAILED US AND CANADA, CACO, COFA, TRUCK TEPS, LIMITED COSA SERVICE LETTER CANCELLATION FOR MAY 17, 1989 SL - PSP FOR TIMING ADVANCE RACE WEAR AND RETAINING RING LOSS ON CERTAIN 340 6B TRUCK ENGINES - PS4300 - MAILED US AND CANADA, CACO, COFA, TRUCK TEPS, LIMITED COSA
PSP FOR EXHAUST VALVE STICKING ON 1990 MODEL YEAR 3116 TRUCK ENGINES - PS4568 - MAILED US AND CANADA, LIMITED TRUCK TEPS - THI S SL EFFECTIVE NOVEMBER 1, 1990 PSP FOR EXHAUST VALVE STICKING ON 1990 MODEL YEAR 3116 TRUCK ENGINES - PS4568 - MAILED US AND CANADA, LIMITED TRUCK TEPS - THI S SL EFFECTIVE NOVEMBER 1, 1990
PSP FOR REPLACING THE CONTROL GROUP (PERSONALITY MODULE) ON CERTAIN 460 HP 3406B PEEC ENGINES - PS4589 - MAILED US AND CAN ADA, TRUCK TEPS PSP FOR REPLACING THE CONTROL GROUP (PERSONALITY MODULE) ON CERTAIN 460 HP 3406B PEEC ENGINES - PS4589 - MAILED US AND CAN ADA, TRUCK TEPS
PSP FOR REPLACING THE TURBOCHARGER BELLOWS ON CERTAIN 3608 ENGINES EQUIPPED WITH 9Y3208 MANIFOLDS - PS0494 - MAILED US AND CANADA, CFEL, LIMITED COFA, LIMITED COSA PSP FOR REPLACING THE TURBOCHARGER BELLOWS ON CERTAIN 3608 ENGINES EQUIPPED WITH 9Y3208 MANIFOLDS - PS0494 - MAILED US AND CANADA, CFEL, LIMITED COFA, LIMITED COSA
Product Support Program For Repairing A Failed Fuel Injector Sleeve Or Sleeve To Head Joint On Certain 3176 Truck Engines Product Support Program For Repairing A Failed Fuel Injector Sleeve Or Sleeve To Head Joint On Certain 3176 Truck Engines
SERVICE LETTER SUPPLEMENT FOR FEBRUARY 4, 1991 SL - PI3475 - PRIORITY - THE FUEL CONTROL HOUSINGS NEED TO BE REPLACED ON CER TAIN 3612 AND 3616 ENGINES - MAILED US AND CANADA, CACO, BRAZIL, CFEL, LIMITED COSA SERVICE LETTER SUPPLEMENT FOR FEBRUARY 4, 1991 SL - PI3475 - PRIORITY - THE FUEL CONTROL HOUSINGS NEED TO BE REPLACED ON CER TAIN 3612 AND 3616 ENGINES - MAILED US AND CANADA, CACO, BRAZIL, CFEL, LIMITED COSA