PSP FOR THE USE OF TWO CLAMPS TO HOLD THE BODY AND FUEL NOZZLE IN POSITION ON 3406, 3408 AND 3412 ENGINES - MAILED WORLDWIDE EXC EPT CANADA, BRAZIL & CACO Caterpillar


PSP FOR THE USE OF TWO CLAMPS TO HOLD THE BODY AND FUEL NOZZLE IN POSITION ON 3406, 3408 AND 3412 ENGINES - MAILED WORLDWIDE EXC EPT CANADA, BRAZIL & CACO

Usage:

@media screen { div.divFooter { display: none; } } @media print { div.divFooter { position: fixed; bottom: 0; right: 0; } }
Caterpillar: Confidential Yellow

PSP FOR THE USE OF TWO CLAMPS TO HOLD THE BODY AND FUEL NOZZLE IN POSITION ON 3406, 3408 AND 3412 ENGINES - MAILED WORLDWIDE EXC EPT CANADA, BRAZIL & CACO

NOTE:   The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.




PRODUCT SUPPORT PROGRAM FOR THE USE OF TWO CLAMPS TO HOLD THE BODY AND FUEL
NOZZLE IN POSITION ON 3406, 3408 AND 3412 ENGINES, 1252, PS4019
U-74
AU-59
E-47
O-45
TT-12
TA-6
TM-6
NOTE: This Program can be administered either before or after a failure. In
either case the warranty allowances will be the same and contingent damage will
not be allowed. The decision whether to apply the Program is made by the
dealer. When reporting the repair use "PS4019" as Part Number and "7755" as
Group Number.
Although products in the field are to be administered as described above,
dealers should rework parts stock immediately.

Termination Date

September 30, 1986.

Problem

Engines equipped with 4W5719 (3406) or 4W5733 (3408, 3412) Adapter Assemblies
use one 4W5717 Clamp to hold the body and fuel nozzle in position. See the
Illustration. These adapter assemblies are also used in 0R0977 (3406) 0R0980
(3408) and 0R2659 (3412) Remanufactured Head Assemblies.
One clamp does not provide enough force to hold the body and fuel nozzle tight.
This permits fuel to leak past the internal parts of the nozzle and cause the
nozzle case to bulge or split. This program provides for an additional clamp
and bolts to be used with these adapter assemblies.
(SEE ILLUSTRATION) 

Affected Product

 1/850907/01/002 

Parts Needed

1-4W5717 Clamp and 2-5P6900 Bolts for each adapter assembly.

Action Required

The new parts should be installed on cylinder heads in parts stock immediately.
Only cylinder heads received before this Service Letter need to be checked.
The new parts should be installed on products in the field only when the valve
cover has been removed for some other repair or inspection.
Install the new clamp and bolts 180 deg. from the existing clamp and bolts.
Tighten the bolts for the new clamp to 31 +/- 7 N X m (23 +/- 5 lb ft). Check
to make sure the bolts for the existing clamp are tightened to the same torque.
Then check the torque on the bolts for the new clamp.
(SEE ILLUSTRATION) 

Parts Disposition

Not applicable.

Caterpillar Information System:

INSPECT ALL 4W4599 BRACKETS IN PARTS STOCK - WORLDWIDE EXCEPT AUSTRALIA INSPECT ALL 4W4599 BRACKETS IN PARTS STOCK - WORLDWIDE EXCEPT AUSTRALIA
PSP FOR WATER PUMP SEAL FAILURES IN 3406 (92U) AND 3406B (7FB) TRUCK ENGINES - MAILED US AND CANADA, COFA PSP FOR WATER PUMP SEAL FAILURES IN 3406 (92U) AND 3406B (7FB) TRUCK ENGINES - MAILED US AND CANADA, COFA
REMOVE 7N5005 NOZZLE ASSEMBLIES WITH K3 DATE CODE FROM PARTS STOCK PI7154 REMOVE 7N5005 NOZZLE ASSEMBLIES WITH K3 DATE CODE FROM PARTS STOCK PI7154
SUPPORT INSTALL NEW 7W1035 FUEL INJECTOR ASSEMBLY FOR SMOKE REDUCTION AT LOWER RPM - 3500 SERIES MARINE AND GENERATOR SET ENG INES WITH 1301 TO 1600 FULL LOAD RPM - PS0254 - MAILED TO US, AMERICAS, AUSTRALIA AND CANADA ONLY SUPPORT INSTALL NEW 7W1035 FUEL INJECTOR ASSEMBLY FOR SMOKE REDUCTION AT LOWER RPM - 3500 SERIES MARINE AND GENERATOR SET ENG INES WITH 1301 TO 1600 FULL LOAD RPM - PS0254 - MAILED TO US, AMERICAS, AUSTRALIA AND CANADA ONLY
REMOVE CYLINDER LINERS FROM PARTS STOCKS 3304, 3306 ENGINES IN ALL APPLICATIONS - PI7144 - MAILED US, CANADA AND AMERICAS ONL Y REMOVE CYLINDER LINERS FROM PARTS STOCKS 3304, 3306 ENGINES IN ALL APPLICATIONS - PI7144 - MAILED US, CANADA AND AMERICAS ONL Y
PSP INSPECT 9G4234 BATTERIES FOR REVERSE POLARITY - PI7153 - MAILED WORLDWIDE EXCEPT BRAZIL AND COSA PSP INSPECT 9G4234 BATTERIES FOR REVERSE POLARITY - PI7153 - MAILED WORLDWIDE EXCEPT BRAZIL AND COSA
OPTIONAL DEALER TOOLS - REWORK 6V2014 BRACKET ASSEMBLY TO IMPROVE RACKSETTING ACCURACY - 3204, 3304, 3306 PI7146 WOR LDWIDE AND TEPS EXCEPT BRAZIL OPTIONAL DEALER TOOLS - REWORK 6V2014 BRACKET ASSEMBLY TO IMPROVE RACKSETTING ACCURACY - 3204, 3304, 3306 PI7146 WOR LDWIDE AND TEPS EXCEPT BRAZIL
SUPPLEMENT TO SERVICE LETTER - 85-02-04 SEBE3284 - US, COFA, CANADA AND TRUCK TEPS SUPPLEMENT TO SERVICE LETTER - 85-02-04 SEBE3284 - US, COFA, CANADA AND TRUCK TEPS
OPTIONAL:SNUBBER WILL PROTECT FUEL PRESSURE SWITCH 824C, 776 TRACTORS; 825C, 826C COMPACTORS; 777 TRUCKS; 980C LOADERS - PI7 137 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA OPTIONAL:SNUBBER WILL PROTECT FUEL PRESSURE SWITCH 824C, 776 TRACTORS; 825C, 826C COMPACTORS; 777 TRUCKS; 980C LOADERS - PI7 137 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
PARTS STOCK ACTION ONLY:INSPECT PARTS STOCKS OF 1L7205 BEARINGS - PI7139 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFE L, COSA PARTS STOCK ACTION ONLY:INSPECT PARTS STOCKS OF 1L7205 BEARINGS - PI7139 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFE L, COSA
MISSING PRODUCT LIST - AVAILABLE ELECTRONICALLY ONLY MISSING PRODUCT LIST - AVAILABLE ELECTRONICALLY ONLY
PSP TO CORRECT GOVERNOR SURGING ON 3406B TRUCK ENGINES PS0234 - US, CANADA, COFA, TRUCK TEPS - SEE SUPPLEMENT 85-03-29 PSP TO CORRECT GOVERNOR SURGING ON 3406B TRUCK ENGINES PS0234 - US, CANADA, COFA, TRUCK TEPS - SEE SUPPLEMENT 85-03-29
PSP FOR FUEL TRANSFER PUMP VALVES; 3406B TRUCK,MARINE, INDUSTRIAL, GEN SET ENGINES; 16G MOTOR GRADERS; 245 EXCAVATORS & F RONT SHOVELS; 824C TRACTORS, 825C, 826C COMPACTORS; 980C LOADERS - PS4021 - MAILED US, CANADA, CFEL AND COSA PSP FOR FUEL TRANSFER PUMP VALVES; 3406B TRUCK,MARINE, INDUSTRIAL, GEN SET ENGINES; 16G MOTOR GRADERS; 245 EXCAVATORS & F RONT SHOVELS; 824C TRACTORS, 825C, 826C COMPACTORS; 980C LOADERS - PS4021 - MAILED US, CANADA, CFEL AND COSA
PSP FOR CRACKS IN 4N919 OIL PANS - 3406 AND 3406B TRUCK ENGINES - PS0258 - MAILED US, AMERICAS, CANADA, AUSTRALIA, AND TRU CK TEPS PSP FOR CRACKS IN 4N919 OIL PANS - 3406 AND 3406B TRUCK ENGINES - PS0258 - MAILED US, AMERICAS, CANADA, AUSTRALIA, AND TRU CK TEPS
PSP FOR FRONT TIMING GEAR FAILURES - 3208 TURBOCHARGED AFTERCOOLED MARINE ENGINES USED IN PLEASURE CRAFT APPLICATIONS - M AILED US AND CANADA, LIMITED CACO, COFA, CFEL, MARINE TEPS PSP FOR FRONT TIMING GEAR FAILURES - 3208 TURBOCHARGED AFTERCOOLED MARINE ENGINES USED IN PLEASURE CRAFT APPLICATIONS - M AILED US AND CANADA, LIMITED CACO, COFA, CFEL, MARINE TEPS
PSP FOR OIL PUMP ROTOR ASSEMBLY FAILURES IN CERTAIN 3204 ENGINES - MAILED US AND CANADA, CACO, COFA, CFEL, COSA PSP FOR OIL PUMP ROTOR ASSEMBLY FAILURES IN CERTAIN 3204 ENGINES - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
PRIORITY PARTS STOCK ACTION NEEDED INSTALLATION OF NEW OIL FILTER STUD; 3304 AND 3306 NATURAL GAS ENGINES - MAILED US AND CAN ADA, LIMITED CACO, COFA, CFEL, COSA PRIORITY PARTS STOCK ACTION NEEDED INSTALLATION OF NEW OIL FILTER STUD; 3304 AND 3306 NATURAL GAS ENGINES - MAILED US AND CAN ADA, LIMITED CACO, COFA, CFEL, COSA
PSP FOR RACK INTERFERENCE IN THE REAR GOVERNOR HOUSING; 3304, 3306 ENGINES WITH NSFS - MAILED US AND CANADA, CACO, COFA, CFE L, COSA PSP FOR RACK INTERFERENCE IN THE REAR GOVERNOR HOUSING; 3304, 3306 ENGINES WITH NSFS - MAILED US AND CANADA, CACO, COFA, CFE L, COSA
PSP FOR FUEL TRANSFER PUMP VALVES; 3406B TRUCK, MARINE, INDUSTRIAL, MARINE, GENERATOR SET ENGINES; 16G MOTOR GRADERS; 245 EXCAVATORS AND FRONT SHOVELS; 824C TRACTORS, 825C 826C COMPACTORS; 980C LOADERS - MAILED US AND CANADA, CFEL, COSA A, CFEL, COS PSP FOR FUEL TRANSFER PUMP VALVES; 3406B TRUCK, MARINE, INDUSTRIAL, MARINE, GENERATOR SET ENGINES; 16G MOTOR GRADERS; 245 EXCAVATORS AND FRONT SHOVELS; 824C TRACTORS, 825C 826C COMPACTORS; 980C LOADERS - MAILED US AND CANADA, CFEL, COSA A, CFEL, COS
SERVICE LETTER EXTENSION - REPLACE PISTON COOLING JETS AND INSPECT RECENTLY OVERHAULED ENGINES - 3406B, 3408, 3412 TRUCK, MAR INE, AND INDUSTRIAL ENGINES AND GENERATOR SETS; 637D TRACTORS - MAILED US, CACO, BRAZIL, CFEL, COSA, TEPS DEALERS SERVICE LETTER EXTENSION - REPLACE PISTON COOLING JETS AND INSPECT RECENTLY OVERHAULED ENGINES - 3406B, 3408, 3412 TRUCK, MAR INE, AND INDUSTRIAL ENGINES AND GENERATOR SETS; 637D TRACTORS - MAILED US, CACO, BRAZIL, CFEL, COSA, TEPS DEALERS
PARTS STOCK ACTION ONLY REMOVE CERTAIN 9F3099 AND 302266 MAGNETIC SWITCHES FROM PARTS STOCK - MAILED US AND CANADA, CAC O, COFA, CFEL, COSA PARTS STOCK ACTION ONLY REMOVE CERTAIN 9F3099 AND 302266 MAGNETIC SWITCHES FROM PARTS STOCK - MAILED US AND CANADA, CAC O, COFA, CFEL, COSA
SERVICE LETTER EXTENSION - INSTALL NEW 7W1035 FUEL INJECTOR ASSEMBLY FOR SMOKE REDUCTION AT LOWER RPM - 3500 SERIES MARINE AND GENERATOR SET ENGINES WITH WITH 1301 TO 1600 FULL LOAD RPM - MAILED US AND CANADA, CACO, COFA SERVICE LETTER EXTENSION - INSTALL NEW 7W1035 FUEL INJECTOR ASSEMBLY FOR SMOKE REDUCTION AT LOWER RPM - 3500 SERIES MARINE AND GENERATOR SET ENGINES WITH WITH 1301 TO 1600 FULL LOAD RPM - MAILED US AND CANADA, CACO, COFA
SERVICE LETTER EXTENSION FOR AUGUST 28, 1985 SL - PS0255 - PSP FOR INSTALLATION OF NEW LONGER VALVES IN 3304 AND 3306 NATURAL GAS ENGINES - MAILED COFA, CFEL, COSA SERVICE LETTER EXTENSION FOR AUGUST 28, 1985 SL - PS0255 - PSP FOR INSTALLATION OF NEW LONGER VALVES IN 3304 AND 3306 NATURAL GAS ENGINES - MAILED COFA, CFEL, COSA
PSP FOR INSTALLATION OF NEW LONGER VALVES IN 3304 AND 3306 NATURAL GAS ENGINES PSP FOR INSTALLATION OF NEW LONGER VALVES IN 3304 AND 3306 NATURAL GAS ENGINES
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.