- Engine:
- G3508B (S/N: RBK1-UP)
- G3512B (S/N: JHH1-UP)
- G3516B (S/N: N6E1-UP; JEF1-UP)
- G3512B (S/N: JHH1-UP)
- Petroleum Engine:
- G3520B (S/N: TPC1-UP)
Introduction
The Special Instruction that follows covers the replacement of the 432-4214 Receptacle As . Be sure to read and understand the entire Special Instruction before performing any of the procedure or ordering parts.
Required Parts
Item     | Qty     | Part Number     | Part Description     |
---|---|---|---|
1     | 1     | 138-4731     | Gasket     |
2     | 37     | 233-9227     | Sockets     |
3     | 1     | 432-4214     | Receptacle As     |
4     | 1     | 394-1129 (1)     | Box Harness As     |
( 1 ) | This part is required only for engines with potted style connectors. |
Installation Procedure
Engines with Potted Style Connectors
- Remove four locknuts (5) with four washers (6) from the inside of the engine interface box as shown in Illustration 1.
Illustration 1 | g03856100 |
(1) 394-1129 Box Harness As (2) 138-4730 Ring Nut (3) 9X-6258 Screws (4) 9X-8486 Screws (5) 6D-5801 Locknuts (6) 4B-4863 Washers |
- Remove four screws (4) from the outside of the interface box.
- Remove four screws (3) from the bottom of the interface box.
- Remove ring nut (2) from the inside of the interface box.
- Remove box harness assembly (1) .
- Install box harness assembly (1) .
Illustration 2 | g03856100 |
(1) 394-1129 Box Harness As (2) 138-4730 Ring Nut (3) 9X-6258 Screws (4) 9X-8486 Screws (5) 6D-5801 Locknuts (6) 4B-4863 Washers |
- Secure the bottom connector in the interface box using ring nut (2) with four screws (3) .
- Secure the side connector in the interface box using four screws (4) with eight washers (6) and four locknuts (5) .
Engines with Non-Potted Style Connectors
- Remove four screws (1) from connector assembly (2) .
Illustration 3 | g03857533 |
(1) 9X-6258 Screws (2) 434-4214 Connector As |
- Remove ring nut (3) in order to remove connector assembly (2) with gasket (4) .
Illustration 4 | g03857536 |
(2) 434-4214 Connector As (3) 138-4730 Ring Nut (4) 138-4731 Gasket (5) 233-9227 Sockets |
- Remove the wires one by one if possible to inspect for corrosion of the sockets.
- If corrosion is detected, cut the wire as close to the socket as possible. Install a new socket (5) onto the wire. Install the wire into the new connector assembly (2) .
- Install the connector assembly with a new gasket (4) back into the engine interface box.
Interconnect Connector Wiring
Table 2 below contains the locations of the wiring for the interconnect connector.
MS     | Connector Table     | C-C3     | |
CLR-GA     | Wire Name     | Pos     | Term/Plug     |
BK-16     | Cable-0300 : P300-C56     | A     | 233-9227     |
WH-16     | Cable-0300 : P300-C54     | B     | 233-9227     |
RD-16     | Cable-0300 : P300-C55     | C     | 233-9227     |
BK-16     | Cable-0300 : P300-C60     | D     | 233-9227     |
RD-16     | P20D-C91     | E     | 233-9227     |
WH-16     | A33D-C58     | F     | 233-9227     |
WH-16     | A33D-C59     | G     | 233-9227     |
WH-16     | Cable-0302 : C293-C61     | H     | 233-9227     |
RD-16     | Cable-0302 : C293-C62     | J     | 233-9227     |
GY-16     | C256-C51     | K     | 233-9227     |
WH-16     | S79D-C89     | L     | 233-9227     |
CU-16     | Cable-0222 : M170-C66     | M     | 233-9227     |
RD-16     | Cable-0222 : M170-C67     | N     | 233-9227     |
WH-16     | Cable-0222 : M170-C68     | P     | 233-9227     |
BK-16     | Cable-0222 : M170-C69     | R     | 233-9227     |
WH-16     | M180-C88     | S     | 233-9227     |
WH-16     | M120-C87     | T     | 233-9227     |
WH-16     | P698-C86     | U     | 233-9227     |
WH-16     | M530-C85     | V     | 233-9227     |
WH-16     | P696-C82     | W     | 233-9227     |
GY-16     | P500-C84     | X     | 233-9227     |
GY-16     | M180-C83     | Z     | 233-9227     |
WH-16     | M510-C81     | -A     | 233-9227     |
WH-16     | P697-C80     | -B     | 233-9227     |
WH-16     | M140-C79     | -C     | 233-9227     |
RD-16     | P614-C78     | -D     | 233-9227     |
RD-16     | P615-C77     | -E     | 233-9227     |
WH-16     | SC01-C76     | -F     | 233-9227     |
PK-16     | D100-C75     | -G     | 233-9227     |
GY-16     | P613-C74     | -H     | 233-9227     |
PU-16     | D100-C75     | -J     | 233-9227     |
GY-16     | C256-C72     | -K     | 233-9227     |
WH-16     | M190-C71     | -M     | 233-9227     |
WH-16     | M164-C70     | -N     | 233-9227     |
GN-16     | Cable-0220 : D200-C63     | -P     | 233-9227     |
YL-16     | Cable-0220 : D200-C64     | -R     | 233-9227     |
CU-16     | Cable-0220 : D200-C65     | -S     | 233-9227     |