- Compact Wheel Loader
- 910K (S/N: L221-UP)
- 910M (S/N: H221-UP)
- 914K (S/N: L241-UP)
- 914M (S/N: H241-UP)
- 918M (S/N: H261-UP)
- 910M (S/N: H221-UP)
Introduction
Inspections are the most basic form of condition monitoring. They are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to effectively intervene before problems occur.
Note: Before adjusting product settings to comply with listed baseline TA2 values, consult SIS for the latest specification values.
Creating an Electronic Copy
Use the following procedure to create an editable electronic copy from SIS Web.
- Click format to print.
- Save the document as an HTML format.
- Open the document with Microsoft Word.
Electrical System
Status(1) | Description | Specification | Actual | Comments |
Inspect Battery Cables | Cables between the battery, the starter, and the engine ground must be the correct size. Wires and cables must be free of corrosion. Wires and cables must have cable support clamps in order to prevent stress on battery connections (terminals). | |||
Battery Test | 12.4 VDC or more | Refer to Special Instruction, SEHS7633, "Battery Test Procedure". | ||
Charging System Test | 18 VDC to 32 VDC | Refer to Special Instruction, REHS0354, "Charging System Troubleshooting". | ||
Electric Starting System Test | 12 to 16 V at |
Refer to Testing and Adjusting, KENR9884, "Electrical Starting System - Test". | ||
14 to 18 V at |
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16 to 24 V at |
(1) | N = Normal, M = Monitor, A = Action |
Cooling System
Status(1) | Description | Specification | Actual | Comments |
---|---|---|---|---|
Radiator Pressure Relief (Radiator Cap)(2) | - | |||
Freezing Point of Engine Coolant | - | |||
Conditioner Test of Engine Coolant | - | |||
Belt Tension | - | Refer to Operation and Maintenance Manual. | ||
Difference between the Upper and Lower Radiator Tank Temperatures | - |
(1) | N = Normal, M = Monitor, A = Action |
(2) | Test for the pressure that is listed on the cap. |
Fuel System
Status(1) | Description | Sales Model | Specification | Actual | Comments |
---|---|---|---|---|---|
Fuel Pressure | 910K
914K |
|
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910M
914M 918M |
|
(1) | N = Normal, M = Monitor, A = Action |
Lubrication System
Status(1) | Description | Specification | Actual | Comments |
---|---|---|---|---|
Engine Oil Pressure at Low Idle | |
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Engine Oil Pressure at High Idle | |
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(1) | N = Normal, M = Monitor, A = Action |
Basic Engine
Status(1) | Description | Specification | Actual | Comments |
---|---|---|---|---|
Engine Speed at Low Idle | 2320 rpm to 2400 rpm | |||
Engine Speed at High Idle | 975 rpm to 1050 rpm | |||
Cylinder Cutout Test | - | Cat® Electronic Technician (Cat ET) Service Tool |
(1) | N = Normal, M = Monitor, A = Action |
Air Inlet and Exhaust System
Status(1) | Description | Specification | Actual | Comments |
---|---|---|---|---|
Cylinder # 1 Exhaust Temperature(2) | - | |||
Cylinder # 2 Exhaust Temperature(2) | -- | |||
Cylinder # 3 Exhaust Temperature(2) | - | |||
Cylinder # 4 Exhaust Temperature(2) | - |
(1) | N = Normal, M = Monitor, A = Action |
(2) | Compare the exhaust temperature variance at each exhaust port. |
Performance Checks
Reference: Refer to Testing & Adjusting, M0068380, "Machine Systems" for more detail on the following test.
Operational Checks
Status(1) | Description | Sales model | Specification | Actual | Comments |
---|---|---|---|---|---|
Cycle Times | 910K
910M |
Lift 5.5 ± 0.5 seconds
Lower 5.5 ± 0.5 seconds Dump 1.55 ± 0.3 second Rack Back 2.3 ± 0.3 second |
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914K
914M |
Lift 5.1 ± 0.4 seconds
Lower 5.5 ± 0.5 seconds Dump 1.4 ± 0.3 second Rack Back 2.2 ± 0.3 second |
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918M | Lift 4.7 ± 0.5 seconds
Lower 5.5 ± 0.5 seconds Dump 1.9 ± 0.3 second Rack Back 2.2 ± 0.3 second |
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Hydraulic Fan Speed (High Idle) | 910K
910M 914K 914M 918M |
1700 ± 50 rpm | |||
Line Relief Valve (Auxiliary) | 910K
910M 914K 914M` |
|
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918M | |
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Main Relief Valve | 910K
910M |
|
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914K
914M |
|
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918M | |
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Lift and Tilt Cylinder Drift Test | 910K
910M 914K 914M 918M |
Lift 5.0 minutes Dump 5.0 minutes |
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(1) | N = Normal, M = Monitor, A = Action |
Hydraulic System
Reference: Refer to Testing & Adjusting, M0068380, "Machine Systems" for more detail on the following test.
Piston Pump (Implement) - Test & Adjust
Status(1) | Description | Sales Model | Specification | Actual | Comments |
---|---|---|---|---|---|
Low-Pressure Standby | 910K
910M 914K 914M 918M |
|
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High-Pressure Stall | 910K
910M |
|
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914K
914M 918M |
|
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Margin-Pressure | 910K
910M 914K 914M 918M |
|
(1) | N = Normal, M = Monitor, A = Action |
Pilot System Pressure - Test
Status(1) | Description | Specification | Actual | Comments |
---|---|---|---|---|
Pilot Pump Pressure Low Idle | |
(1) | N = Normal, M = Monitor, A = Action |
Pressure Reducing Valve (Quick Coupler) - Test and Adjust
Status(1) | Description | Sales Model | Specification | Actual | Comments |
---|---|---|---|---|---|
Quick Coupler Pressure Reducing Valve | 910K
910M |
|
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914K
914M |
|
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918M | |
(1) | N = Normal, M = Monitor, A = Action |
Power Train System
Reference: Refer to Testing & Adjusting, M0068370, "Power Train System" for more detail on the following test.
Hydrostatic System- Test (Test A Baseline for the Hydrostatic System)
Status(1) | Description | Specification | Actual | Comments |
---|---|---|---|---|
Charge pressure Low Idle | |
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Charge pressure High Idle | |
(1) | N = Normal, M = Monitor, A = Action |
Hydrostatic System- Test (Test B Start to Move Test)
Status(1) | Description | Motor RPM | Actual | Comments |
---|---|---|---|---|
Engine RPM 1175± 75 rpm | 5 rpm to 50 rpm |
(1) | N = Normal, M = Monitor, A = Action |
Hydrostatic System- Test (Test C Hydrostatic Stall Test in FORWARD)
Status(1) | Description | Specification | Actual | Comments |
---|---|---|---|---|
Hystat High-Pressure Loop at Engine Speed 2280 ± 80 rpm Engine Speed | |
(1) | N = Normal, M = Monitor, A = Action |
Hydrostatic System- Test (Test D Travel at Full Speed)
Status(1) | Description | Specification | Actual | Comments |
---|---|---|---|---|
Speed range 1
Engine speed 2500 ± 50 rpm |
vehicle speed |
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Speed range 2
Engine speed 2500 ± 50 rpm |
vehicle speed |
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High Reverse
Engine speed 2500 ± 50 rpm |
vehicle speed |
(1) | N = Normal, M = Monitor, A = Action |
Hydrostatic System- Test (Test E Double Stall)
Status(1) | Description | Specification | Actual | Comments |
---|---|---|---|---|
Implement Pressure at Engine Speed 2280 ± 80 rpm | |
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Hystat Loop Pressure at Engine Speed 2280 ± 80 rpm | |
(1) | N = Normal, M = Monitor, A = Action |
Steering System
Reference: Refer to Testing & Adjusting, M0068380, "Machine Systems" for more detail on the following test.
Piston Pump (Steering) - Test & Adjust
Status(1) | Description | Sales Model | Specification | Actual | Comments |
---|---|---|---|---|---|
Low-Pressure Standby | 910K
914K 914M |
|
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910M
918M |
|
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High-Pressure Stall | 910K
910M |
|
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914K
914M 918M |
|
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Margin-Pressure | 910K
910M 914K 914M 918M |
|
(1) | N = Normal, M = Monitor, A = Action |
Braking System
Reference: Refer to Testing & Adjusting, M0068380, "Machine Systems" for more detail on the following test.
Brake Accumulator - Test and Adjust
Front and Rear Brake Accumulator Pressure | ||||
---|---|---|---|---|
Status(1) | Description | Specification | Actual | Comments |
Accumulator Cut in pressure | 8600 kPa (1247 psi) to 10600 kpa (1537 psi) | |||
Accumulator Cut out pressure | 14500 kPa (2103 psi) to 20000 kpa (901 psi) |
(1) | N = Normal, M = Monitor, A = Action |
Brake Pressure - Test and Adjust
Status(1) | Description | Specification | Actual | Comments |
---|---|---|---|---|
Service Brake | 5000 to 6000 kpa (725 to 870 psi) | |||
Parking Brake Off | Enter Value |
(1) | N = Normal, M = Monitor, A = Action |
S.O.S
Reference: Refer to Operation and Maintenance Manual, M0064226, "Maintenance Interval Schedule" for more detail on performing S.0.S samples.
Status(1) | Description | Obtain | Comments | |
---|---|---|---|---|
Engine Oil Sample | ||||
Engine Coolant Sample (Level II) | ||||
Hydraulic Oil Sample | ||||
Transmission Oil Sample | ||||
Front Right Final Drive Oil Sample | ||||
Front Left Final Drive Oil Sample | ||||
Rear Right Final Drive Oil Sample | ||||
Rear Left Final Drive Oil Sample | ||||
Front Axle/Diff Oil Sample | ||||
Center Axle/Diff Oil Sample | ||||
Rear Axle/Diff Oil Sample | ||||
Transfer Case Oil Sample | ||||
Brake Fluid Oil Sample | ||||
Power Steering Oil Sample |
(1) | N = Normal, M = Monitor, A = Action |