Technical Analysis (TA1) Visual Inspection for Track-Type Tractors (Hydrostatic) {0372, 1000, 7000, 753S, 7565} Caterpillar


Technical Analysis (TA1) Visual Inspection for Track-Type Tractors (Hydrostatic) {0372, 1000, 7000, 753S, 7565}

Usage:

D6D 01Y
Track-Type Tractor
All

Introduction

Inspections are the most basic form of condition monitoring. They are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to effectively intervene before problems occur.

Note: Before adjusting product settings to comply with listed baseline TA1 values, consult SIS for the latest specification values.

Table 1
Serial Number:    Inspector:    Temperature:   
Model:    Work Order:    Time:   
Engine S/N:    SMU:    Date:   
Manufacture:    Unit Location:   
Note: Review Machine & S.O.S. History and check for Active Service Letters prior to inspection. 
Status of the Machine(1) 
The status recommendation of your Track-Type Tractor (Oval Track) is:   
(1) N = Normal, D = Down Machine, M = Monitor/Needs Attention

Creating an Electronic Copy

Use the following procedure to create an editable electronic copy from SIS web.

  1. Click format to print.

  2. Save the document as an HTML format.

  3. Open the document with Microsoft Word.

Visual Inspection

1.0 Prepare Machine Inspection

Table 2
Sl.No.  Status(1)  Description  Comments 
1.1    Check with customer for operator complaints   
1.2    Prepare the machine for the inspection   
1.3    Perform safety/preparatory inspection   
1.4    Download machine fault codes   
1.5    Check Product Link   
Is machine equipped with Product Link   
Is Product Link activated   
Is Product Link functioning properly   
1.6    Observe engine exhaust colors   
1.7    Listen for unusual noises   
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

2.0 Lower-Level Inspection

Table 3
Sl.No.  Status(1)  Description  Comments 
2.1    Final drives and sprockets   
2.2    Carrier rollers   
2.3    Track rollers   
2.4    Idlers   
2.5    Track guides   
2.6    Track shoes   
2.7    Track links, pins, and bushings   
2.8    Track roller frame   
2.9    Equalizer bar   
2.10    Pivot shaft   
2.11    Bottom guards   
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

3.0 Middle-Level Inspection

Table 4
Sl.No.  Status(1)  Description  Comments 
3.1    Steps & handrails   
3.2    Work lights   
3.3    Backup Alarm   
3.4    Hood, platform, and access doors   
3.5    Fan guard and fan   
3.6    Radiator, condenser, and oil cooler   
3.7    Radiator cap   
3.8    Upper and lower radiator hoses and oil cooler hoses   
3.9    Air cleaner and pre-cleaner   
3.10    Cylinder head and valve cover   
3.11    Turbocharger   
3.12    Exhaust manifold   
3.13    Pulleys, belts, and compressor clutch   
3.14    Water pump   
3.15    Alternator   
3.16    Fuel lines and fuel pump   
3.17    Electric starting motor   
3.18    Engine wiring harness   
3.19    Electronic control module   
3.20    Batteries and battery cables   
3.21    Implement control valve   
3.22    Power train and hydraulic oil filter compartment   
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

4.0 Upper-Level Inspection

Table 5
Sl.No.  Status(1)  Description  Comments 
4.1    Cab exterior   
4.2    Cab interior   
4.3    Hydraulic tank   
4.4    Fuel tank   
4.5    ROPS   
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

5.0 Implement/Attachment Inspection

Table 6
Sl.No.  Status(1)  Description  Comments 
5.1    Blade and trunnion ball joints, and stabilizer bar   
5.2    C-Frame   
5.3    Blade Lift Cylinder   
5.4    Blade Angle Cylinder   
5.5    Blade Tilt Cylinder   
5.6    Blade cutting edges and end bits   
5.7    Ripper   
5.8    Ripper lift cylinders   
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

Performance Inspection

Hydraulic Performance Checks

Cylinder Speed Tests

Table 7
Status(1)  Description  Specification  Actual  Comments 
  Bulldozer Tilt Cylinder Speed Test       
    Type of Blade       
    Full Tilt Right to Full Tilt Left       
    Full Tilt Left to Full Tilt Right       
  Bulldozer Lift Cylinder Speed Test       
    Ground to Fully Raised       
  Bulldozer Angle Cylinder Speed Test       
    Full Angle Right to Full Left       
    Full Angle Left to Full right       
  Ripper Cylinders Speed Test       
    Full Down to Full Up       
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

Cylinder Drift Tests

Table 8
Status(1)  Description  Specification  Actual  Comments 
  Oil Temperature       
  Bulldozer Lift Cylinders Drift Test       
  Bulldozer Tilt Cylinders Drift Test       
  Ripper Lift Cylinders Drift Test       
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

Service Brake Holding Ability (Test from OMM)

Table 9
Status(1)  Description  Specification  Actual  Comments 
  Service Brake Holding Ability Test       
(1) N = Normal, M = Monitor, A = Action, Blank = Not Applicable

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