Technical Analysis (TA1) Visual Inspection for Track-Type Tractors (Oval Track) {0372, 1000, 7000, 753S, 7565} Caterpillar

Technical Analysis (TA1) Visual Inspection for Track-Type Tractors (Oval Track) {0372, 1000, 7000, 753S, 7565}

Usage:

D6D 01Y

Track-Type Tractor: All

Introduction

Inspections are the most basic form of condition monitoring. They are easy to do and surprisingly effective at helping you spot equipment health issues. Proactive monitoring and analysis of equipment information will allow Dealers to effectively intervene before problems occur.

Note: Before adjusting product settings to comply with listed baseline TA1 values, consult SIS for the latest specification values.

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Table 1
Serial Number:	Inspector:	Temperature:
Model:	Work Order:	Time:
Engine S/N:	SMU:	Date:
Manufacture:		Unit Location:
Note: Review Machine & S.O.S. History and check for Active Service Letters prior to inspection.
Status of the Machine⁽¹⁾
The status recommendation of your Track-Type Tractor (Oval Track) is:

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⁽¹⁾	N = Normal, D = Down Machine, M = Monitor/Needs Attention

Creating an Electronic Copy

Use the following procedure to create an editable electronic copy from SIS web.

Click format to print.
Save the document as an HTML format.
Open the document with Microsoft Word.

Visual Inspection

1.0 Prepare Machine Inspection

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Table 2
Sl.No.	Status⁽¹⁾	Description	Comments
1.1		Check with customer for operator complaints
1.2		Prepare the machine for the inspection
1.3		Perform safety/preparatory inspection
1.4		Download machine fault codes
1.5		Check Product Link
		Is machine equipped with Product Link
		Is Product Link activated
		Is Product Link functioning properly
1.6		Observe engine exhaust colors
1.7		Listen for unusual noises

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

2.0 Lower-Level Inspection

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Table 3
Sl.No.	Status⁽¹⁾	Description	Comments
2.1		Final drives and sprockets
2.2		Carrier rollers
2.3		Track rollers
2.4		Idlers
2.5		Track guides
2.6		Track shoes
2.7		Track links, pins, and bushings
2.8		Track roller frame
2.9		Equalizer bar
2.10		Pivot shaft
2.11		Bottom guards

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

3.0 Middle-Level Inspection

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Table 4
Sl.No.	Status⁽¹⁾	Description	Comments
3.1		Steps & handrails
3.2		Work lights
3.3		Backup Alarm
3.4		Hood, platform, and access doors
3.5		Fan guard and fan
3.6		Radiator, condenser, and oil cooler
3.7		Radiator cap
3.8		Upper and lower radiator hoses and oil cooler hoses
3.9		Air cleaner and pre-cleaner
3.10		Cylinder head and valve cover
3.11		Turbocharger
3.12		Exhaust manifold
3.13		Pulleys, belts, and compressor clutch
3.14		Water pump
3.15		Alternator
3.16		Fuel lines and fuel pump
3.17		Electric starting motor
3.18		Engine wiring harness
3.19		Electronic control module
3.20		Batteries and battery cables
3.21		Implement control valve
3.22		Power train and hydraulic oil filter compartment

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

4.0 Upper-Level Inspection

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Table 5
Sl.No.	Status⁽¹⁾	Description	Comments
4.1		Cab exterior
4.2		Cab interior
4.3		Hydraulic tank
4.4		Fuel tank
4.5		ROPS

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

5.0 Implement/Attachment Inspection

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Table 6
Sl.No.	Status⁽¹⁾	Description	Comments
5.1		Blade and trunnion ball joints, and stabilizer bar
5.2		C-Frame
5.3		Blade Lift Cylinder
5.4		Blade Angle Cylinder
5.5		Blade Tilt Cylinder
5.6		Blade cutting edges and end bits
5.7		Ripper
5.8		Ripper lift cylinders

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

6.0 Site Conditions

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Table 7
Sl.No.	Status⁽¹⁾	Description	Comments
6.1		Ambient Temperature
		NORMAL: −18 to 32°C (0 to 90°F)
		MONITOR: 32 to 46°C (90 to 115°F) or −18° to -29°C (0 to -20°F)
		ACTION: Above 46° C (115° F) or Below −29° C (−20° F)
6.2		Altitude
		NORMAL: 0 to 1524 m (0 to 5000 ft)
		MONITOR: 1524 to 3048 m (5000 to 10000 ft)
		ACTION: Above 3048 m (10000 ft)
6.3		Haul Road Grade
		NORMAL: Flat
		MONITOR: Mild
		ACTION: Steep
6.4		Haul Road Condition
		NORMAL: Positive Banking, Gradual Turns, Good Erosion Control
		ACTION: Negative Banking, Sharp Turns, Poor Erosion Control
6.5		Humidity
		NORMAL: Below 25%
		MONITOR: 25 to 60%
		ACTION: Above 60%
6.6		Air Quality
		NORMAL: No Dust
		MONITOR: Light Dust
		ACTION: Heavy Dust
6.7		Underfoot Condition
		NORMAL: Dry Flat Surface
		MONITOR: Moderate Grades, Mixture of Muddy / Dry Surfaces
		ACTION: Steep Grades, Muddy, Snow, Ice
6.8		Machine Utilization
		NORMAL: 0 to 10 Hours
		ACTION: Above 10 hours
6.9		Equipment Role
		NORMAL: Utility
		MONITOR: Support
		ACTION: Production
6.10		Working Material
		NORMAL: Uncompacted, Low Abrasion
		MONITOR: Moderately Compacted, Moderate Abrasion
		ACTION: High Abrasion, Compacted, Dense
6.11		Maintenance Practices
		NORMAL: Excellent
		MONITOR: Good
		ACTION: Poor
6.12		Primary Industries

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

Performance Inspection

Hydraulic Performance Checks

Cylinder Speed Tests

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Table 8
Status⁽¹⁾	Description		Specification	Actual	Comments
	Bulldozer Tilt Cylinder Speed Test
		Type of Blade
		Full Tilt Right to Full Tilt Left
		Full Tilt Left to Full Tilt Right
	Bulldozer Lift Cylinder Speed Test
		Ground to Fully Raised
	Bulldozer Angle Cylinder Speed Test
		Full Angle Right to Full Left
		Full Angle Left to Full right
	Ripper Cylinders Speed Test
		Full Down to Full Up

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⁽¹⁾	N = Normal, M = Monitor, A = Action, Blank = Not Applicable

Cylinder Drift Tests

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Table 9
Status⁽¹⁾	Description	Specification	Actual	Comments
	Bulldozer Lift Cylinders Drift Test
	Bulldozer Tilt Cylinders Drift Test
	Ripper Lift Cylinders Drift Test